SEM Image Enhancement Using Pulsed-Beam Hybrid Reconstruction

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Solution Overview

Problem

Current charged particle microscopy techniques face challenges in minimizing sample damage while maintaining image quality and signal-to-noise ratio due to the use of reduced beam strength or pulsed beams, which limit the investigation capabilities at high magnification levels.

Innovation Solution

A hybrid machine learning method that involves acquiring multiple images with a pulsed charged particle beam, upsampling each image using non-linear transformations, and combining them to form a noise-reduced image, enhancing signal-to-noise ratio and contrast.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-affected harmful factors

If the beam strength of the charged particle beam is decreased to lower sample damage, then sample damage is reduced, but the emissions generated by irradiation are decreased, resulting in reduced detector data and decreased information in sample images

Engineering Contradiction:
Improvesample damageVSAvoidinformation in sample images
Core Design Contradiction:
Object-affected harmful factorsVSLoss of information

Solution Approach 1:

The patent employs pulsed charged particle beam irradiation instead of continuous beam irradiation. The beam is delivered in periodic pulses with specific duty cycles, allowing the sample to rest between pulses and reducing cumulative damage while still generating sufficient emissions during each pulse for detector data acquisition.

Inventive Principle:
Principle #19Periodic action

Solution Approach 2:

The patent applies machine learning algorithms to predict and enhance image information before final image formation. The system uses trained models to anticipate missing information from low-strength beam irradiation and reconstructs enhanced images by predicting structures and features that would be present with higher beam strength.

Inventive Principle:
Principle #10Preliminary action

2Object-affected harmful factors

If a pulsed charged particle beam is used to irradiate the sample periodically, then sample damage per pulse is limited, but the emissions induced from the sample are greatly reduced compared to traditional steady beam irradiation, resulting in decreased detector data and poor signal-to-noise ratio

Engineering Contradiction:
Improvesample damage per pulseVSAvoidsignal-to-noise ratio
Core Design Contradiction:
Object-affected harmful factorsVSReliability

Solution Approach 1:

The patent combines multiple pulsed beam images acquired at different time points and potentially different pulse intensities to create a composite enhanced image. By merging information from multiple pulses and using machine learning reconstruction, the system achieves sufficient signal-to-noise ratio while maintaining the benefits of pulsed irradiation.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The patent introduces machine learning algorithms as an intermediary between the raw detector data from pulsed beam irradiation and the final enhanced image. The trained models act as mediators that can infer and reconstruct image information even when the raw signal from individual pulses is weak or noisy.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Measurement precision

If multiple images are captured across multiple pulses to compensate for reduction in data, then the ability to investigate samples at high magnification is improved, but the process complexity increases and time is required to combine information from multiple images

Engineering Contradiction:
Improvemagnification capabilityVSAvoidimage processing complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent employs machine learning models that are trained on reference data and then applied to enhance experimental images. The system uses feedback from the training phase to optimize the enhancement process, allowing automated processing of multiple pulsed beam images without requiring complex manual intervention for each image combination.

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The method improves image quality by increasing the signal-to-noise ratio by a factor of the square root of two, providing clearer and more detailed images of the sample.

Implementation Method 1

a pulsed charge particle source configured to emit a pulsed charged particle beam towards a sample

Methodology Applied
Scientific EffectCharged particle beam irradiation: Electron Beam

Implementation Method 2

a detector system configured to generate detector data from emissions from the sample resultant from one or more pulses of the pulsed charged particle beam being incident on the sample

Methodology Applied
Scientific EffectSecondary electron emission: Photoelectric Effect

Data Source

PatentUS12423772B2Systems and methods for hybrid enhancement of scanning electron microscope images
Publication Date: 2025.09.23 FEI CO
  • US12423772B2 patent drawing
  • US12423772B2 patent drawing
  • US12423772B2 patent drawing

AI summary

Methods and systems for performing a hybrid machine learning method for enhancing scanning electron microscopy (SEM) images are disclosed herein. Methods include the steps of acquiring a plurality of images of a region of a sample that were each generated by irradiating the sample with a pulsed charged particle beam, upscaling each of the individual images to generate a plurality of upscaled images of the region of the sample, and combining the plurality of upscaled images to form a noise reduced image of the region of the sample.