Scanning Electron Microscope Angular Detection Control

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Solution Overview

Problem

Conventional scanning electron microscopes face challenges in detecting reflected electrons at arbitrary emission angles, particularly for samples with complex structures, leading to insufficient information and interference from secondary electrons.

Innovation Solution

The scanning electron microscope is configured with a control electrode, secondary electron conversion electrode, withdrawing electrode, and energy filter to selectively control the detection of reflected electrons by adjusting voltage combinations, allowing for arbitrary selection of the angular range of detected reflected electrons based on sample shape and material.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If the secondary electron conversion electrode and withdrawing electrode are used to detect reflected electrons, then the detection rate of reflected electrons is improved, but secondary electrons interfere with the detection and reduce measurement precision

Engineering Contradiction:
Improvedetection rate of reflected electronsVSAvoidprecision of reflected electron detection
Core Design Contradiction:
ProductivityVSMeasurement precision

Solution Approach 1:

The patent segments the electron detection process by spatially separating reflected electron detection from secondary electron detection. The withdrawing electrode creates an electric field that selectively extracts reflected electrons at specific angles while leaving secondary electrons to be detected by conventional detectors, thus eliminating interference and improving measurement precision while maintaining high detection rate

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent applies local quality by creating a localized electric field between the secondary electron conversion electrode and withdrawing electrode that affects only reflected electrons within a specific angular range. This localized field selectively influences reflected electrons without affecting secondary electrons, enabling precise detection of reflected electrons while maintaining overall system productivity

Inventive Principle:
Principle #3Local quality

2Loss of information

If reflected electrons at large elevation angles are detected, then surface information and material contrast are improved, but the number of detectable electrons decreases due to angular distribution

Engineering Contradiction:
Improvesurface information and material contrastVSAvoidnumber of detectable reflected electrons
Core Design Contradiction:
Loss of informationVSQuantity of substance

Solution Approach 1:

The patent implements dynamics by making the detection angular range adjustable through voltage control of the withdrawing electrode. The electric field configuration can be dynamically changed to detect reflected electrons at different elevation angles, allowing optimization between surface information quality and electron quantity based on specific observation needs

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent changes physical parameters by adjusting the voltage applied to the withdrawing electrode to modify the detection angular range. By varying this parameter, the system can selectively detect reflected electrons at different elevation angles, enabling flexible control over the balance between information quality and electron quantity

Inventive Principle:
Principle #35Parameter changes

3Quantity of substance

If the detection angular range is widened to increase electron quantity, then more reflected electrons are detected, but edge contrast from secondary electrons increases and interferes with observation

Engineering Contradiction:
Improvenumber of detected reflected electronsVSAvoidedge contrast interference from secondary electrons
Core Design Contradiction:
Quantity of substanceVSObject-generated harmful factors

Solution Approach 1:

The patent extracts reflected electrons from the mixed electron population by using the withdrawing electrode to create an electric field that selectively removes reflected electrons at specific angles. This extraction process separates reflected electrons from secondary electrons, allowing increased detection angular range without incorporating harmful secondary electron edge contrast

Inventive Principle:
Principle #2Taking out (Extraction)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration enables the acquisition of images with enhanced material contrast and pattern shape clarity by selectively detecting reflected electrons at specific angles, improving the scanning electron microscope's ability to handle diverse sample structures.

Implementation Method 1

a secondary electron conversion electrode, between the upper magnetic pole (15) of the objective lens and the detector, for generating the secondary electron by the impact of the reflected electron

Methodology Applied
Scientific EffectSecondary electron emission: Electron Impact Desorption

Implementation Method 2

accelerates the electron emitted from an electron source of acceleration type or field emission type to form a thin electron beam (primary electron beam) using an electrostatic lens or an electromagnetic lens

Methodology Applied
Scientific EffectElectrostatic lens focusing: Electrostatic Lens

Implementation Method 3

accelerates the electron emitted from an electron source of acceleration type or field emission type to form a thin electron beam (primary electron beam) using an electrostatic lens or an electromagnetic lens

Methodology Applied
Scientific EffectElectromagnetic lens focusing: Electromagnet

Implementation Method 4

The scanning electron microscope is configured to provide a two-dimensional scanned image, which accelerates the electron emitted from an electron source to form a thin electron beam, two-dimensionally scans the primary electron beam on the sample to be observed to detect a secondary signal such as secondary electron and reflected electron

Methodology Applied
Scientific EffectElectron beam interaction: Electron Beam

Data Source

PatentUS8969801B2Scanning electron microscope
Publication Date: 2015.03.03 HITACHI HIGH TECH CORP
  • US8969801B2 patent drawing
  • US8969801B2 patent drawing
  • US8969801B2 patent drawing

AI summary

To provide a scanning electron microscope that can detect reflected electrons of any emission angle, the scanning electron microscope, which obtains an image by detecting electrons from a sample (19) has: a control electrode (18) that discriminates between secondary electrons from the sample (19) and reflected electrons; a secondary electron conversion electrode (13) that generates secondary electrons by the impact of reflected electrons; a withdrawing electrode (12) that withdraws those secondary electrons; an energy filter (11) that discriminates between the secondary electrons withdrawn and electrons reflected from the sample (19); and a control calculation means (36) that selects a combination of voltages applied to the secondary electron conversion electrode (13), the withdrawing electrode (12), and energy filter (11).