SEM Perimeter Truss Reflector for Compact SmallSat Deployment

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Solution Overview

Problem

Conventional deployable mesh reflectors for satellites are costly and optimized for large satellites, making them unsuitable for small satellites that require compact, low-cost, and easily modifiable antenna systems with high gain capabilities.

Innovation Solution

A perimeter truss reflector system using storable extendible members (SEMs) as longerons, which can be flattened and rolled for compact storage, and deployed to form a hoop structure supporting a collapsible mesh reflector surface, allowing for expansion to concentrate RF energy in a predetermined pattern.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Area of moving object

If conventional deployable mesh reflectors are used, then large aperture and high gain are achieved, but device complexity and cost increase significantly

Engineering Contradiction:
Improvereflector aperture areaVSAvoidstructure complexity
Core Design Contradiction:
Area of moving objectVSDevice complexity

Solution Approach 1:

The reflector structure is segmented into a perimeter truss assembly with discrete battens connected by SEMs, rather than using a continuous complex framework. This segmentation allows the large aperture structure to be built from simpler, modular components that can be independently manufactured and assembled.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The SEMs serve multiple functions: they provide structural support as longerons, enable deployability through extension, and allow compact stowage when retracted. This multi-functionality eliminates the need for separate mechanisms for each function, reducing overall device complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Area of moving object

If conventional deployable mesh reflectors are used, then large aperture is achieved, but manufacturing cost increases

Engineering Contradiction:
Improvereflector aperture areaVSAvoidmanufacturing cost
Core Design Contradiction:
Area of moving objectVSEase of manufacture

Solution Approach 1:

The patent employs simple, easily manufactured components such as straight battens and standardized SEMs that can be produced at low cost. These components are designed to be replaced or adjusted if needed, rather than requiring expensive precision-machined parts that would be difficult to manufacture.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

Solution Approach 2:

By dividing the reflector into modular segments (battens, SEMs, mesh panels), each component can be manufactured independently using simple processes, then assembled. This avoids the need for complex integrated manufacturing of the entire reflector structure.

Inventive Principle:
Principle #1Segmentation

3Power

If conventional mesh reflectors are used, then high gain is achieved, but adaptability for different missions decreases

Engineering Contradiction:
Improveantenna gainVSAvoidmission adaptability
Core Design Contradiction:
PowerVSAdaptability or versatility

Solution Approach 1:

The reflector structure incorporates deployable SEMs that can be extended or retracted to adjust the reflector aperture size. This dynamic capability allows the same antenna structure to be adapted for different gain requirements and mission scenarios, rather than being fixed for a single purpose.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The perimeter truss assembly with adjustable SEMs creates a universal platform that can support different mesh reflector configurations for various mission requirements. The same basic structure can be adapted for different aperture sizes and shapes, increasing versatility across missions.

Inventive Principle:
Principle #6Universality (Multi-functionality)

4Volume of moving object

If small satellite volume constraints are considered, then compact stowage is required, but large aperture deployment becomes difficult

Engineering Contradiction:
Improvesatellite volumeVSAvoidreflector aperture area
Core Design Contradiction:
Volume of moving objectVSArea of moving object

Solution Approach 1:

The battens and mesh panels are arranged to nest within each other when the SEMs are retracted, creating a compact cylindrical or conical stowage configuration. This nested arrangement minimizes the volume occupied during launch while allowing full aperture deployment in orbit.

Inventive Principle:
Principle #7Nested doll (Nesting)

Solution Approach 2:

The deployable SEMs transition the structure from a compact stowed state to a large deployed state. This dynamic transformation allows the reflector to achieve large aperture area after deployment, overcoming the initial volume constraints of small satellites.

Inventive Principle:
Principle #15Dynamics

Data Source

PatentUS11862840B2Compact storable extendible member reflector
Publication Date: 2024.01.02 EAGLE TECHNOLOGY LLC
  • US11862840B2 patent drawing
  • US11862840B2 patent drawing
  • US11862840B2 patent drawing

AI summary

Perimeter truss reflector includes a perimeter truss assembly (PTA) comprised of a plurality of battens, each having an length which traverses a PTA thickness as defined along a direction aligned with a reflector central axis. A collapsible mesh reflector surface is secured to the PTA such that when the PTA is in a collapsed configuration, the reflector surface is collapsed for compact stowage and when the PTA is in the expanded configuration, the reflector surface is expanded to a shape that is configured to concentrate RF energy in a predetermined pattern. Each of the one or more longerons extend around at least a portion of a periphery of the PTA. These longerons each comprise a storable extendible member (SEM) which can be flattened and rolled around a spool, but exhibits beam-like structural characteristics when unspooled.