Semantic Module Pipeline Generation for Modular Plant Engineering

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Solution Overview

Problem

Existing modular automation support systems do not comprehensively address the needs of automation engineering and control engineering phases, particularly in real plant environments, lacking comprehensive support during plant operation and production planning.

Innovation Solution

A modular automation support system utilizing a semantic data model and pipeline generation engine to facilitate the automatic generation and optimization of module pipelines, incorporating a module library with semantically annotated modules and a pipeline optimization component to enhance interoperability and efficiency in modular plants.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If modular automation systems use prefabricated modules for simplified engineering, then ease of manufacture is improved, but comprehensive support during control engineering phase is insufficient

Engineering Contradiction:
Improveease of assemblyVSAvoidcomprehensive support coverage
Core Design Contradiction:
Ease of manufactureVSAdaptability or versatility

Solution Approach 1:

The system provides multi-phase support (automation engineering phase with pipeline generation engine and control engineering phase with optimization component) through a single modular automation support system, making the system universal across different engineering phases and plant types

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Productivity

If existing support systems focus on automation engineering phase, then automation engineering efficiency is improved, but control engineering phase support is lacking

Engineering Contradiction:
Improveautomation engineering efficiencyVSAvoidcontrol engineering support
Core Design Contradiction:
ProductivityVSLoss of information

Solution Approach 1:

The support system is segmented into distinct functional components: pipeline generation engine for automation engineering phase and pipeline optimization component for control engineering phase, allowing each component to address specific phase requirements while working together in an integrated system

Inventive Principle:
Principle #1Segmentation

3Reliability

If modular plants require comprehensive configuration and optimization, then plant performance is improved, but engineering efforts increase

Engineering Contradiction:
Improveplant performanceVSAvoidengineering time
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The pipeline generation engine performs preliminary automatic generation of module pipelines during the automation engineering phase, and the pipeline optimization component performs preliminary optimization before actual plant operation, reducing the time and effort required during later commissioning and operation phases

Inventive Principle:
Principle #10Preliminary action

Data Source

PatentUS12399488B2Modular automation support system
Publication Date: 2025.08.26 ABB (SCHWEIZ) AG
  • US12399488B2 patent drawing
  • US12399488B2 patent drawing
  • US12399488B2 patent drawing

AI summary

A modular automation support system for modular plants comprises an automation engineering support system comprising a feedback processing component configured to modify the operation of one or more other components of the automation engineering support system based on user feedback.