Semi-dry Electrostatic PM2.5 Sampler with Segmented Charging

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Solution Overview

Problem

Conventional methods for sampling PM2.5 particles face challenges such as low collection efficiency, generation of sampling artifacts due to high ozone and radical concentrations, and inability to monitor hourly fluctuations, leading to inaccurate measurements of precursor gases and ions.

Innovation Solution

A semi-dry type automatic sampling system utilizing a main controller, high voltage power supplies, mass flow controller, syringe pump assembly, and semi-dry type electrostatic sampler with a two-stage particle charging and collecting area design, where the discharge electrode and conductive rod operate at lower voltages to minimize ozone and radical generation, allowing for efficient particle collection and analysis.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If high voltage is applied to the discharge electrode to enhance particle collection efficiency, then collection efficiency is improved, but ozone and radical concentrations increase causing sampling artifacts

Engineering Contradiction:
Improveparticle collection efficiencyVSAvoidozone and radical concentrations
Core Design Contradiction:
ProductivityVSObject-generated harmful factors

Solution Approach 1:

The sampling system is divided into two distinct stages: a particle charging area with a discharge electrode and a particle collecting area with a conductive rod. This segmentation allows the charging area to operate at lower voltages to minimize ozone generation while the collecting area separately captures the charged particles, resolving the contradiction between collection efficiency and harmful byproduct generation.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The conductive rod in the collecting area acts as an intermediary that receives charged particles from the charging area without requiring high voltage operation. The particles are transferred from the discharge electrode through the aerosol flow to the conductive rod, where they are collected on the cylinder wall, eliminating the need for high voltage in the collecting area and thus reducing ozone and radical concentrations.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Productivity

If aerosol is introduced tangentially to enhance collection, then particle capture is improved, but particles collide with discharge electrode or attach to unintended surfaces causing sampling artifacts

Engineering Contradiction:
Improveparticle capture efficiencyVSAvoidsampling artifact concentration
Core Design Contradiction:
ProductivityVSMeasurement precision

Solution Approach 1:

The sampling system is divided into two distinct stages: a particle charging area with a discharge electrode and a particle collecting area with a conductive rod. This segmentation allows the charging area to operate at lower voltages to minimize ozone generation while the collecting area separately captures the charged particles, resolving the contradiction between collection efficiency and harmful byproduct generation.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The conductive rod in the collecting area acts as an intermediary that receives charged particles from the charging area without requiring high voltage operation. The particles are transferred from the discharge electrode through the aerosol flow to the conductive rod, where they are collected on the cylinder wall, eliminating the need for high voltage in the collecting area and thus reducing ozone and radical concentrations.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Measurement precision

If manual sampling method is used to monitor PM2.5, then analysis accuracy is maintained, but hourly fluctuation monitoring capability is lost

Engineering Contradiction:
Improveanalysis accuracyVSAvoidmonitoring frequency
Core Design Contradiction:
Measurement precisionVSProductivity

Solution Approach 1:

The sampling system is designed to be automatically operated without manual intervention. The automated controller manages the entire sampling and analysis process, enabling continuous hourly monitoring while maintaining the accuracy of manual analysis methods through standardized automated procedures.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The automated sampling system enables continuous operation without interruption, allowing hourly monitoring of PM2.5 fluctuations. The system continuously collects samples and analyzes them, providing ongoing data on pollutant concentrations throughout the day, thereby maintaining both accuracy and monitoring frequency.

Inventive Principle:
Principle #20Continuity of useful action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system achieves high collection efficiency with reduced sampling artifacts, enabling accurate measurement of PM2.5 particles and ions, with improved accuracy and correlation ratios compared to conventional methods, particularly for low concentration NO3− and minimizing particle loss.

Implementation Method 1

providing high voltage power using the first high voltage power supply to the discharge electrode in a manner that the at least one carbon fiber brush discharges corona and thus charges PM2.5 particles in the PM2.5 aerosol

Methodology Applied
Scientific EffectCorona discharge: Corona Discharge

Implementation Method 2

providing high voltage power using the second high voltage power supply to the conductive rod to form an electric field between the conductive rod and the cylinder wall in a manner that at least a part of the charged PM2.5 particles are attached to the cylinder wall

Methodology Applied
Scientific EffectElectric field: Electric Field

Implementation Method 3

using at least one of the injecting pumps to inject deionized water from the at least one water injecting syringe into the main body via the at least one water injecting opening in a manner that the PM2.5 particles attached on the cylinder wall are dislodged and a water sample is generated

Methodology Applied
Scientific EffectFluid spray: Fluid Spray

Data Source

PatentUS10768077B2Semi-dry type method for automatically sampling PM2.5 particles
Publication Date: 2020.09.08 JUSUN INSTR
  • US10768077B2 patent drawing
  • US10768077B2 patent drawing
  • US10768077B2 patent drawing

AI summary

A semi-dry type method for automatically sampling PM2.5 particles. The method collects an aerosol sample in a dry mode and extracts it in a wet mode to prevent sampling artifacts. In the dry mode, a first stage utilizes carbon brushes as discharge electrodes to charge aerosol particles which are then collected on a cylinder wall by an electric field setup between a high-voltage central metal rod and a grounded cylinder in a second stage. In the wet mode, deionized (DI) water is injected into an electrostatic particle-into-liquid sampler (EPILS) in a pulsation manner by opening and closing solenoid valves intermittently, which dislodges aerosol particles deposited on the cylinder wall effectively to become a liquid aerosol sample. The liquid aerosol sample is then analyzed for chemical compositions automatically.