Semi-Embedded Pickup Bed Cover With Waterproof Panel Sealing

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Solution Overview

Problem

Current bed covers for pickup trucks have gaps that allow water penetration and are not consistently integrated with the cargo hopper, leading to poor waterproofing.

Innovation Solution

A semi-embedded bed cover with a dual linkage lock system and guide rail support bar system, featuring rotating shafts and longitudinal side rails, which ensures a tight seal and integration with the cargo hopper, preventing water ingress.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If traditional bed cover panels are installed in a frame using hinges, then the bed cover can be opened and closed, but gaps remain between the cover panels allowing water penetration

Engineering Contradiction:
ImprovewaterproofingVSAvoidcover structure
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The bed cover is divided into multiple detachable panels that can be independently installed and removed. Each panel is a separate component that fits into the frame structure, allowing for modular assembly and disassembly while maintaining waterproofing when properly installed

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The panel structure is designed to nest within the frame when installed, with panels fitting into recesses or channels in the frame structure. This nesting arrangement eliminates gaps between panels and frame, preventing water penetration while maintaining a compact appearance

Inventive Principle:
Principle #7Nested doll (Nesting)

2Shape

If traditional bed covers are installed as external structures, then they can be easily attached and removed, but they have poor consistency with the cargo hopper appearance

Engineering Contradiction:
Improveaesthetic integrationVSAvoidinstallation and removal
Core Design Contradiction:
ShapeVSEase of operation

Solution Approach 1:

The frame structure incorporates recesses or channels at specific locations where panels are installed, creating a semi-embedded appearance in those local areas. This allows the cover to blend with the cargo hopper contours while maintaining ease of installation through the modular panel design

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The bed cover system is designed to be dynamically adjustable between installed and removed states. Panels can be easily inserted into and removed from the frame structure, allowing the cover to transition between providing aesthetic integration and facilitating maintenance or storage

Inventive Principle:
Principle #15Dynamics

Data Source

PatentUS20240300311A1Semi-embedded bed cover for a pickup truck
Publication Date: 2024.09.12 ZHAO YINLI
  • US20240300311A1 patent drawing
  • US20240300311A1 patent drawing
  • US20240300311A1 patent drawing

AI summary

The invention discloses a semi-embedded bed cover for a pickup truck, including a panel body connected to the cargo hopper, the panel body is connected to the cargo hopper by a dual linkage lock system and a guide rail support bar system, the panel body includes a large front bar, a first panel, a second panel and a third panel, one end of the first panel is connected to the large front bar, the other end of the first panel is connected to the second panel by a rotating shaft system, the second panel is connected to the third panel by a rotating shaft system, the end of the third panel away from the second panel is connected to a rear bar with lock system, the rotating shaft system includes an intermediate bar and two rotating bars, the two rotating bars are rotatably connected to the intermediate bar, the rotating bar is used for connecting the panels, the rotating bar includes a clamping end connected to the panels and a rotating end connected to the intermediate bar. By setting the rotating bar and the intermediate bar, the present invention can ensure the rotating bar and the intermediate bar form relative rotation, and the profile splicing structure adopted by the two bars has a good waterproof effect.