Semi-Rigid Bone Fixation with Flexible Segment

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Solution Overview

Problem

Current methods for stabilizing the distal tibia and fibula following a syndesmotic injury provide overly rigid fixation, leading to discomfort and limited flexibility, and often require additional recovery points and inconsistent stability, making it difficult for patients to return to weight-bearing activities and necessitating secondary surgeries for hardware removal.

Innovation Solution

A semi-rigid fixation system using a flexible segment between anchors on the fibula and tibia, allowing for controlled shear and rotational motion, which maintains the pre-injury distance between bones under dynamic loading, reducing displacement and the need for additional holes in the tibia.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Stability of the object's composition

If cortical screws are placed across the syndesmosis to stabilize the fibula and tibia, then the bones are rigidly fixed in proper orientation, but the fixation is overly rigid preventing natural shear motion and rotation, causing discomfort and limited flexibility

Engineering Contradiction:
Improvestability of fibula and tibiaVSAvoidflexibility of ankle joint
Core Design Contradiction:
Stability of the object's compositionVSEase of operation

Solution Approach 1:

The patent changes the fixation parameter from rigid (cortical screws) to semi-rigid (flexible segment with controlled elasticity), allowing the fixation device to maintain stability while permitting natural physiological motion during gait

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent employs a flexible segment (such as a suture or elastic band) instead of rigid screws to connect the fibula and tibia, providing the necessary flexibility to allow shear motion and rotation while maintaining bone stabilization

Inventive Principle:
Principle #30Flexible shells and thin films

2Reliability

If cortical screws are used for fixation, then the ligaments can heal, but secondary surgery is required to remove the screws after healing

Engineering Contradiction:
Improvehealing of ligamentsVSAvoidneed for secondary surgery
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The flexible segment is designed to be temporary and biocompatible, allowing it to serve its stabilization function during healing and then be naturally absorbed or easily removed, eliminating the need for complex secondary removal surgery

Inventive Principle:
Principle #34Discarding and recovering

Solution Approach 2:

The patent uses a disposable flexible segment that serves its purpose during the healing period and can be discarded or removed without requiring complex surgical intervention, reducing overall treatment complexity

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

3Ease of operation

If a flexible internal segment is used to reduce rigidity, then some motion is allowed, but through or bore holes through the medial wall of the tibia are required, providing additional recovery points and requiring access from multiple sides

Engineering Contradiction:
Improvemotion of fibula with respect to tibiaVSAvoidnumber of access points
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The patent extracts or eliminates the need for through-holes in the medial wall of the tibia by using an alternative fixation approach that accesses the syndesmosis through a single lateral approach, reducing the number of surgical access points required

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The flexible segment is designed to perform multiple functions (stabilization, allowing motion, and eliminating need for additional holes) through a single implementation, reducing overall procedural complexity

Inventive Principle:
Principle #6Universality (Multi-functionality)

4Stability of the object's composition

If cortical screws provide rigid fixation, then the bones are held stable, but return to weight-bearing is more difficult due to prevention of natural shear motion

Engineering Contradiction:
Improvedistance between fibula and tibiaVSAvoidreturn to weight-bearing
Core Design Contradiction:
Stability of the object's compositionVSProductivity

Solution Approach 1:

The patent transitions from static rigid fixation to dynamic semi-rigid fixation, where the flexible segment adapts its stiffness to allow natural physiological motion during weight-bearing activities while maintaining adequate stabilization

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables earlier weight-bearing and potentially reduces the number of follow-up surgeries by providing stable, flexible fixation that maintains the pre-injury bone distance and reduces displacement under repetitive loading, improving clinical outcomes.

Implementation Method 1

A semi-rigid fixation system using a flexible segment between anchors on the fibula and tibia, allowing for controlled shear and rotational motion

Methodology Applied
Scientific EffectElasticity: Elasticity

Implementation Method 2

maintains the pre-injury distance between bones under dynamic loading, reducing displacement

Methodology Applied
Scientific EffectFriction: Friction

Data Source

PatentUS12016604B2Methods and devices for achieving semi-rigid bone fixation
Publication Date: 2024.06.25 DEPUY SYNTHES PROD INC
  • US12016604B2 patent drawing
  • US12016604B2 patent drawing
  • US12016604B2 patent drawing

AI summary

An example method is provided for maintaining stability to an injury defined by a separation of two bones (e.g., the tibia and fibula), the separation being an injured distance greater than a pre-injury distance between the two bones in a first human patient. The method may include delivering a first apparatus for approximation of the two bones in the first human patient comprising the injury, the first apparatus including a flexible segment disposed between a first anchor and a second anchor. The method may further include maintaining, by the first apparatus, a restored distance between the two bones in the first human patient after a repetitive dynamic loading, the restored distance approximately equal to the pre-injury distance.