Semi-Vanadium Redox Flow Battery Electrodes

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Solution Overview

Problem

All-vanadium redox flow batteries face issues such as vanadium pentoxide precipitation, graphite plate etching, high costs, large volume, and environmental toxicity, limiting their practicality and long-term stability.

Innovation Solution

A semi-vanadium redox flow battery using an electroless plating method and sol-gel process to create electrodes with iodine-vitamin C and vanadium ions, reducing vanadium salt usage and incorporating carbon and titanium dioxide electrodes to enhance charging capacitance and diffusion, allowing for parallel battery configurations to increase voltage while maintaining efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If all-vanadium redox flow battery uses vanadium ions for both positive and negative electrodes, then pollution from electrolyte inter-crossing is solved, but vanadium pentoxide precipitation occurs and blocks channels

Engineering Contradiction:
Improveelectrolyte stabilityVSAvoidvanadium pentoxide precipitation
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

The patent extracts vanadium ions only from the positive electrode electrolyte, using iodine-vitamin C complex for the negative electrode instead. This separation eliminates the source of vanadium pentoxide precipitation while maintaining the benefits of vanadium-based positive electrode reactions.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent introduces iodine-vitamin C complex as an intermediary substance to replace vanadium ions in the negative electrode electrolyte. This intermediary prevents direct contact between vanadium ions and conditions that would cause precipitation, while still enabling effective redox reactions.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Productivity

If all-vanadium redox flow battery uses graphite plates, then electrode function is achieved, but graphite plates are etched by positive solution requiring frequent maintenance

Engineering Contradiction:
Improvebattery operationVSAvoidgraphite plate maintenance
Core Design Contradiction:
ProductivityVSEase of repair

Solution Approach 1:

The patent employs carbon felt and titanium mesh as sacrificial or replaceable electrode materials that are more resistant to etching by the positive electrolyte solution, reducing maintenance frequency and operational disruptions.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

Solution Approach 2:

The patent uses composite electrode structures combining carbon felt with titanium mesh or other corrosion-resistant materials, creating a hybrid electrode that combines the electrochemical activity of carbon with the etching resistance of titanium.

Inventive Principle:
Principle #40Composite materials

3Reliability

If semi-vanadium redox flow battery uses electroless plating and sol-gel process, then charging capacitance and diffusion coefficient increase, but manufacturing complexity increases

Engineering Contradiction:
Improvecharging capacitanceVSAvoidelectrode fabrication process
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The electroless plating process is a self-catalytic chemical deposition method that automatically deposits metal layers without external electrical power, using chemical reduction reactions to form conductive coatings on electrode surfaces.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The sol-gel process transforms precursor solutions into solid oxide coatings through controlled chemical reactions, changing parameters such as pH, temperature, and aging time to optimize the formation of porous, high-surface-area electrode structures.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution significantly increases charging capacitance and diffusion coefficient, reduces costs, and enhances energy storage efficiency, addressing the limitations of all-vanadium batteries by improving performance, reducing environmental impact, and enabling more compact energy storage solutions.

Implementation Method 1

making an electrode through an electroless plating method

Methodology Applied
Scientific EffectElectroless plating: Electroplating

Implementation Method 2

making an electrode through an electroless plating method and sol-gel process

Methodology Applied
Scientific EffectSol-gel process: Sol

Implementation Method 3

the positive redox couple is VO2+/VO2+

Methodology Applied
Scientific EffectRedox reactions: Redox Reactions

Implementation Method 4

the negative one is V2+/V3+... a negative electrolyte of I-vitamin C

Methodology Applied
Scientific EffectRedox reactions: Redox Reactions

Implementation Method 5

An ion exchange membrane is set between the positive and negative electrodes to separate the battery into two independent half-batteries

Methodology Applied
Scientific EffectIon exchange: Ion Exchange

Implementation Method 6

the two half-batteries of all-VRFB both use V substance

Methodology Applied
Scientific EffectProton transport: Diffusion

Data Source

PatentUS9960444B2Semi-vanadium redox flow battery using electrolytes of vanadium ions and iodine-vitamin C
Publication Date: 2018.05.01 ATOMIC ENERGY COUNCIL INSTITUTE OF NUCLEAR ENERGY RESEARCH
  • US9960444B2 patent drawing
  • US9960444B2 patent drawing
  • US9960444B2 patent drawing

AI summary

A semi-vanadium(V) redox flow battery (semi-VRFB) including a positive electrolyte tank, a negative electrolyte tank and a cell stack. The positive electrolyte tank is stored with a positive electrolyte of V ions and the negative electrolyte tank is stored with a negative electrolyte of iodine(I)-vitamin C. The cell stack comprises a positive electrode, a negative electrode, an insulating film, a positive electrode plate, and a negative electrode plate. The negative electrode is made of carbon (C) sandwiched with titanium dioxide(TiO2), and can further comprise a metal or an alloy. The insulating film is located between the positive electrode and the negative electrode. The positive and negative electrode plates are located in front of the positive and negative electrodes, respectively. The positive and negative electrolytes flow through the positive and negative electrode plates to charge/discharge power by the electrochemical reactions of V ions and I-vitamin C at the positive and negative electrodes.