Semicircular Hall-Effect Sensor Layout for Smart Lock Knob Detection

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Solution Overview

Problem

Existing smart locks face high power consumption issues due to continuous infrared detection of knob positions, leading to unstable operations and increased maintenance costs.

Innovation Solution

A smart lock knob position detection device using Hall effect sensors equidistantly placed around a semicircular opening, utilizing a magnet on a rotary shaft to generate voltage signals only when aligned with the sensors, reducing power consumption and enabling detection in any direction.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If infrared detection technology is used continuously to detect knob positions, then detection coverage and response speed are improved, but power consumption increases significantly

Engineering Contradiction:
Improveknob position detection accuracyVSAvoidpower consumption
Core Design Contradiction:
Measurement precisionVSUse of energy by moving object

Solution Approach 1:

The patent applies periodic action by using the Hall effect sensor to detect knob position only when the magnet passes by during rotation, rather than continuous detection. The sensor is activated periodically during the rotation cycle when the magnet is in proximity, significantly reducing power consumption while maintaining detection capability.

Inventive Principle:
Principle #19Periodic action

Solution Approach 2:

The patent replaces the continuous infrared detection system with a Hall effect-based magnetic detection system. This substitution uses magnetic field interaction between the magnet on the rotary shaft and the Hall effect sensor, which consumes power only during brief detection moments rather than continuously, thus reducing overall power consumption.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Speed

If infrared components emit information continuously, then detection response speed is improved, but power consumption leads to unstable operation and increased maintenance

Engineering Contradiction:
Improvedetection response speedVSAvoidoperational stability
Core Design Contradiction:
SpeedVSReliability

Solution Approach 1:

The Hall effect sensor operates periodically, activating only when the magnet passes during rotation. This periodic operation reduces cumulative power consumption, preventing battery depletion and ensuring stable, reliable operation over extended periods without frequent maintenance.

Inventive Principle:
Principle #19Periodic action

3Measurement precision

If Hall effect sensors are placed equidistantly around the semicircular opening, then detection range and precision are improved, but device complexity increases

Engineering Contradiction:
Improveknob position detection accuracyVSAvoidsensor arrangement complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The detection system is segmented into discrete Hall effect sensors positioned equidistantly around the semicircular opening. Each sensor detects the magnet at specific angular positions, and the combined information provides comprehensive knob position detection. This segmentation allows for simple, modular implementation while achieving wide detection range and high precision.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Achieves high-precision, wide-range detection with reduced power usage, enhancing operational stability and extending battery life without frequent replacements.

Implementation Method 1

Hall effect sensors are arranged equidistantly to be cooperated with the at least one magnet vertically positioned on a rotary shaft, so that voltages generated by the Hall effect are transmitted to a printed circuit board for detecting smart lock knobs

Methodology Applied
Scientific EffectHall effect: Hall Effect

Data Source

PatentUS20250327333A1Smart lock knob position detection device
Publication Date: 2025.10.23 U-TEC GROUP INC
  • US20250327333A1 patent drawing
  • US20250327333A1 patent drawing

AI summary

The present invention relates to the field of smart lock technology, specifically a smart lock knob position detection device, comprising Hall effect sensors equidistantly placed around an semicircular opening of a printed circuit board, wherein inside the semicircular opening of the printed circuit board is provided a lower end portion of a rotary shaft, on the rotary shaft are provided magnets, and positive projection of the at least one magnet is located on a circumference formed by the Hall effect sensors, so that when the rotary shaft rotates to a position above the Hall effect sensors, the at least one magnet is directly above the Hall effect sensors. The present invention utilizes the Hall effect to achieve dynamic detection of smart lock knobs and realizes frequency conversion energy saving; meanwhile, the present invention offers a large detection range and long operational time, thereby enhancing the high-precision detection of positions of smart lock knobs, improves product performance, features a simple structure that is not easily damaged, and is suitable for long-term use.