3D Antenna Feed Structure in Semiconductor Packages

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Solution Overview

Problem

Existing semiconductor device packages face challenges in designing antennas due to limitations in forming conductive structures with sufficient height and flexibility, which affect the performance and design of the antenna feeding lines.

Innovation Solution

A semiconductor device package is designed with a conductive structure that includes a conductive pillar covered by a dielectric layer, where the dielectric layer exposes a first surface with a different roughness than the second surface, allowing for the formation of an antenna feeding point, and a package body covers this structure to facilitate better antenna performance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a conventional planar conductive structure is used for antenna feeding, then the manufacturing process is simple, but the antenna performance and signal transmission are limited

Engineering Contradiction:
Improveantenna performanceVSAvoidconductive structure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent transitions from a conventional planar (2D) conductive structure to a three-dimensional (3D) conductive pillar structure. This dimensional change enables the conductive structure to extend vertically through multiple dielectric layers, providing better signal transmission paths and improved antenna performance while maintaining manageable manufacturing complexity through standard semiconductor fabrication techniques.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Reliability

If the conductive structure height is increased to improve antenna performance, then the signal transmission is enhanced, but the manufacturing precision and alignment become more difficult

Engineering Contradiction:
Improvesignal transmissionVSAvoidconductive structure alignment
Core Design Contradiction:
ReliabilityVSManufacturing precision

Solution Approach 1:

The patent segments the conductive structure into multiple discrete conductive pillars arranged in specific patterns (e.g., arrays). Each pillar can be independently formed and controlled, allowing for precise manufacturing through standard semiconductor processes. This segmentation enables height control and alignment precision to be managed at the individual pillar level rather than requiring monolithic precision across the entire structure.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent applies different properties to different parts of the conductive structure. The conductive pillars have specific height, diameter, and spacing characteristics optimized for signal transmission, while the surrounding dielectric layers provide insulation and mechanical support. This local optimization allows each component to be manufactured with appropriate precision for its specific function, improving overall manufacturing feasibility.

Inventive Principle:
Principle #3Local quality

3Reliability

If a simple dielectric layer covering is used, then the manufacturing process is straightforward, but the antenna feeding point formation and signal isolation are insufficient

Engineering Contradiction:
Improvesignal isolationVSAvoiddielectric layer structure
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent implements a nested structure where conductive pillars are embedded within dielectric layers, which themselves are embedded within package bodies. Multiple dielectric layers with different properties are stacked and integrated, with each layer serving specific functions such as insulation, mechanical support, or signal routing. This nested arrangement provides effective signal isolation while maintaining a compact, integrated structure that can be manufactured through sequential fabrication steps.

Inventive Principle:
Principle #7Nested doll (Nesting)

Data Source

PatentUS12538817B2Semiconductor device package and method of manufacturing the same
Publication Date: 2026.01.27 ADVANCED SEMICON ENG INC
  • US12538817B2 patent drawing
  • US12538817B2 patent drawing
  • US12538817B2 patent drawing

AI summary

A semiconductor device package includes a substrate, and interconnection structure and a package body. The interconnection structure is disposed on the substrate. The interconnection structure has a conductive structure and a first dielectric layer covering a portion of the conductive structure. The conductive structure defines an antenna feeding point. The package body is disposed on the substrate and covers the interconnection structure.