Semiconductor Element Bonding Pad Placement for Schottky Diode Protection

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Solution Overview

Problem

Conventional semiconductor elements used in inverter circuits face challenges with high-speed switching due to limitations in response speed, leading to increased switching losses and potential breakdowns from current concentration on schottky electrodes, as well as deterioration of insulating layers during wire bonding.

Innovation Solution

A semiconductor element design featuring a field effect transistor and schottky diode integrated on a single chip, with a schottky electrode disposed on the drift region to form a schottky junction, and a large area schottky electrode to absorb minority carriers, reducing current concentration and enhancing withstand voltage, while the diode cell is positioned below bonding pads to prevent ultrasound-induced damage.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If conventional semiconductor elements (IGBT, MOSFET) are used for switching, then the device can operate in inverter circuits, but the response speed is limited causing increased switching losses

Engineering Contradiction:
Improveswitching lossVSAvoidresponse speed
Core Design Contradiction:
Loss of energyVSSpeed

Solution Approach 1:

The patent uses wide band-gap semiconductor material (such as SiC or GaN) instead of conventional silicon, fundamentally changing the material parameter to achieve higher breakdown voltage and faster carrier response, thereby reducing switching losses while maintaining high-speed operation

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The invention integrates a schottky diode structure with the field effect transistor on the same chip, creating a composite device that combines the high-speed switching capability of MOSFET with the fast reverse recovery characteristics of schottky diodes, effectively reducing overall switching losses

Inventive Principle:
Principle #40Composite materials

2Productivity

If switching speed is increased to reduce switching losses, then energy efficiency improves, but current concentration on schottky electrodes causes breakdown

Engineering Contradiction:
Improveswitching frequencyVSAvoidresistance to breakdown
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The patent divides the schottky electrode into multiple segments or distributes it over a larger area, preventing current concentration at single points and enabling high-speed switching without breakdown

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The invention optimizes the local properties of the schottky electrode region, such as adjusting the metal layer thickness, material composition, or contact area distribution, to handle high current densities during fast switching while preventing breakdown

Inventive Principle:
Principle #3Local quality

3Ease of manufacture

If wire bonding is performed on the semiconductor element, then electrical connections are established, but ultrasound causes deterioration of the insulating layer

Engineering Contradiction:
Improvewire bonding capabilityVSAvoidinsulating layer integrity
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The patent reinforces the insulating layer structure before wire bonding by adding protective layers, increasing thickness in critical areas, or using materials with higher mechanical strength to withstand the ultrasound vibration during bonding without deterioration

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration enables high-speed switching with reduced energy losses and improved resistance to counter electromotive voltage, while maintaining the integrity of the insulating layer during wire bonding, thereby enhancing the semiconductor element's reliability and efficiency.

Implementation Method 1

a schottky electrode disposed on an upper surface of the drift region so as to form a schottky junction with the upper surface of the drift region

Methodology Applied
Scientific EffectSchottky junction:

Data Source

PatentUS7964911B2Semiconductor element and electrical apparatus
Publication Date: 2011.06.21 PANASONIC HOLDINGS CORP
  • US7964911B2 patent drawing
  • US7964911B2 patent drawing
  • US7964911B2 patent drawing

AI summary

In a semiconductor element (20) including a field effect transistor (90), a schottky electrode (9a) and a plurality of bonding pads (12S, 12G), at least one of the plurality of bonding pads (12S, 12G) is disposed so as to be located above the schottky electrode (9a).