Semiconductor Device With Buried Planar Wiring Layer

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Solution Overview

Problem

Conventional semiconductor devices face issues with uneven current distribution and increased wire resistance due to the miniaturization of power transistors, leading to reliability concerns and reduced lifespan of semiconductor elements.

Innovation Solution

A semiconductor device structure featuring a trench-formed semiconductor substrate with a planar wiring layer embedded under the semiconductor element formation region, connected to a conductor that functions as a source or drain, reducing wire resistance and suppressing variations in current distribution.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Area of moving object

If the area of each semiconductor element is decreased to enable miniaturization, then the integration density increases, but the wire width decreases and wire resistance increases

Engineering Contradiction:
Improvearea of semiconductor elementVSAvoidwire resistance
Core Design Contradiction:
Area of moving objectVSReliability

Solution Approach 1:

The patent introduces a planar wiring layer embedded in the semiconductor substrate underneath the semiconductor elements, adding a vertical dimension to the wiring structure. This buried planar wiring layer provides an alternative current path that is decoupled from the surface wire dimensions, allowing surface wires to be miniaturized while the subsurface planar layer maintains adequate cross-sectional area for low resistance.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Area of stationary object

If the wire width is decreased due to reduced semiconductor element area, then the layout density increases, but the wire resistance increases causing uneven voltage distribution

Engineering Contradiction:
Improvelayout densityVSAvoidvoltage distribution uniformity
Core Design Contradiction:
Area of stationary objectVSManufacturing precision

Solution Approach 1:

The planar wiring layer acts as an intermediary conductive path between the power supply and the semiconductor elements. Instead of relying solely on narrow surface wires that cause voltage drops, the current flows through the broader planar layer embedded in the substrate, which serves as a low-impedance intermediary that equalizes voltage distribution across all elements.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Reliability

If conventional LDMOSFET structure is used with drift region, then the withstand voltage is improved, but the device area increases limiting miniaturization

Engineering Contradiction:
Improvewithstand voltageVSAvoiddevice area
Core Design Contradiction:
ReliabilityVSArea of moving object

Solution Approach 1:

The patent transitions from a lateral drift region structure to a vertical buried layer structure. Instead of extending the drift region laterally to increase breakdown voltage, the invention uses a vertically embedded planar wiring layer in the substrate that provides both electrical connection and voltage withstand capability, freeing up lateral space for miniaturization.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Data Source

PatentUS7439578B2Semiconductor device
Publication Date: 2008.10.21 SEMICON COMPONENTS IND LLC
  • US7439578B2 patent drawing
  • US7439578B2 patent drawing
  • US7439578B2 patent drawing

AI summary

A semiconductor device includes a trench formed in a surface of a semiconductor substrate. A conductor is embedded in the trench. A conductive layer is arranged adjacent to the trench on the surface of the semiconductor substrate. Semiconductor elements, which include sources provided by one of the conductor and the conductive layer and drains provided by the other one of the conductor and the conductive layer, are formed in a semiconductor element formation region. A planar wiring layer is embedded in the semiconductor substrate under the entire semiconductor element formation region and connected to the conductor.