Semiconductor Channel Segmentation for Threshold Tuning

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Solution Overview

Problem

Current semiconductor devices face challenges in achieving optimal current control and voltage threshold tuning due to limitations in channel doping profiles, which affect the 'on' and 'off' states of transistors and lead to inefficiencies in power management and noise reduction.

Innovation Solution

The semiconductor device incorporates a channel with a central channel portion and a radial channel portion, featuring distinct dopant concentrations and gradients, formed through thermal processes and doped layers, to enhance doping profiles and improve electrostatic control and voltage threshold tuning.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional channel doping profiles are used, then manufacturing simplicity is maintained, but current control and voltage threshold tuning are insufficient

Engineering Contradiction:
Improvecurrent controlVSAvoidchannel doping profile
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The channel is divided into multiple distinct regions (first channel region, second channel region, third channel region) with different doping concentrations. This segmentation allows each region to contribute differently to device performance, with the lightly-doped central region providing superior electrostatic control and threshold voltage tuning while the heavily-doped source/drain regions ensure good contact and current flow.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different regions of the channel are assigned different doping concentrations tailored to their specific functional requirements. The central channel region uses light doping for optimal electrostatic control, while source and drain regions use heavy doping for low resistance contacts. This local optimization resolves the contradiction by improving overall device reliability through region-specific doping rather than uniform doping.

Inventive Principle:
Principle #3Local quality

2Reliability

If uniform channel doping is applied, then manufacturing process simplicity is maintained, but electrostatic control and voltage threshold tuning are degraded

Engineering Contradiction:
Improveelectrostatic controlVSAvoiddoping profile control
Core Design Contradiction:
ReliabilityVSManufacturing precision

Solution Approach 1:

The channel doping is segmented into at least three distinct regions with different concentrations, achieved through selective doping processes such as epitaxial growth with in-situ doping or sequential ion implantation. This segmentation enables precise control of electrostatic properties in the central region while maintaining manufacturability through established semiconductor fabrication techniques.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The doping profile is designed and prepared in advance during the epitaxial growth process or through pre-planned ion implantation sequences. By establishing the multi-region doping structure before final device assembly, the patent achieves complex doping profiles using standard manufacturing processes, thereby maintaining manufacturing precision while improving electrostatic control.

Inventive Principle:
Principle #10Preliminary action

3Reliability

If heavy channel doping is used, then manufacturing robustness is improved, but power consumption and noise increase

Engineering Contradiction:
Improvedevice performanceVSAvoidpower consumption
Core Design Contradiction:
ReliabilityVSUse of energy by moving object

Solution Approach 1:

The patent applies heavy doping only to the source and drain regions where high carrier concentration is essential for low contact resistance and high current drive. The central channel region maintains light doping to minimize short-channel effects and reduce off-state leakage current. This local differentiation optimizes power consumption by ensuring heavy doping only where absolutely necessary for device operation.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

Instead of uniformly applying heavy doping throughout the channel, the patent uses partial action by limiting heavy doping to specific regions (source and drain). The central channel region receives minimal or no heavy doping, which reduces off-state leakage and dynamic power consumption while still achieving the necessary current drive capability through the heavily-doped contact regions.

Inventive Principle:
Principle #16Partial or excessive action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration increases depletion, improves substrate slope junctions, and allows for adjustable voltage thresholds, reducing peak power consumption and noise by more accurately controlling transistor states.

Implementation Method 1

formed through thermal processes and doped layers

Methodology Applied
Scientific EffectThermal diffusion: Diffusion

Implementation Method 2

channel doping profiles

Methodology Applied
Scientific EffectDoping: Dopants

Data Source

PatentUS11404284B2Semiconductor device and formation thereof
Publication Date: 2022.08.02 TAIWAN SEMICONDUCTOR MANUFACTURING CO LTD
  • US11404284B2 patent drawing
  • US11404284B2 patent drawing
  • US11404284B2 patent drawing

AI summary

A semiconductor device and method of formation are provided. The semiconductor device includes a first active region adjacent a channel, the channel, and a second active region adjacent the channel. The channel has a channel doping profile. The channel includes a central channel portion having a first dopant concentration of a first dopant and a radial channel portion surrounding the central channel portion. The radial channel portion has a second dopant concentration of a second dopant greater than the first dopant concentration. The channel comprising the central channel portion and the radial channel portion has increased voltage threshold tuning as compared to a channel that lacks a central channel portion and a radial channel portion.