Semiconductor Channel Layout With Stepped Source/Drain Geometry

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Solution Overview

Problem

As semiconductor devices are scaled down, their operation characteristics deteriorate, necessitating improved methods for high-integration and enhanced performance.

Innovation Solution

A semiconductor device design featuring distinct active patterns with varying channel and source/drain widths and levels, along with a gate electrode configuration that optimizes the layout and material composition to enhance electrical characteristics and productivity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If metal-oxide-semiconductor field effect transistors are scaled down to achieve higher integration, then device density increases, but operation characteristics deteriorate

Engineering Contradiction:
Improvedevice integration densityVSAvoidoperation characteristics
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The patent applies local quality by creating different channel width configurations for first and second active patterns. The first channel pattern has a width that differs from the second channel pattern, allowing each region to be optimized for specific electrical characteristics. This enables high integration density while maintaining reliable operation characteristics through localized structural variations.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent employs asymmetry by designing the first active pattern and second active pattern with different geometrical characteristics. The first channel pattern has a width that is intentionally made different from the second channel pattern, creating asymmetric structures that compensate for scaling effects and maintain electrical performance at high integration densities.

Inventive Principle:
Principle #4Asymmetry

2Ease of manufacture

If source/drain patterns are formed at the same level as channel patterns, then manufacturing process is simplified, but overgrowth and undergrowth issues occur

Engineering Contradiction:
Improvemanufacturing process complexityVSAvoidsource/drain pattern dimensional control
Core Design Contradiction:
Ease of manufactureVSManufacturing precision

Solution Approach 1:

The patent resolves the manufacturing precision issue by transitioning from a two-dimensional planar configuration to a three-dimensional vertical configuration. The source/drain patterns are formed at a different vertical level than the channel patterns, creating a stepped structure. This dimensional change allows for better control of pattern dimensions while maintaining manufacturing feasibility through selective epitaxial growth.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Data Source

PatentUS20260026090A1Semiconductor device and method for manufacturing the same
Publication Date: 2026.01.22 SAMSUNG ELECTRONICS CO LTD
  • US20260026090A1 patent drawing
  • US20260026090A1 patent drawing
  • US20260026090A1 patent drawing

AI summary

Provided is a semiconductor device including a first active pattern and a second active pattern on a substrate, a first source/drain pattern and a first channel pattern on the first active pattern, a second source/drain pattern and a second channel pattern on the second active pattern, and a gate electrode crossing each of the first channel pattern and the second channel pattern. Along a horizontal extension direction of the gate electrode, a first width of an upper surface of the first channel pattern is greater than a second width of an upper surface of the second channel pattern, and an upper surface of the first source/drain pattern is located at a vertically higher level than the upper surface of the first channel pattern.