Semiconductor Charge Storage Pattern with Vertical Protrusion

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Solution Overview

Problem

Current semiconductor devices face challenges in achieving high data storage capacity and efficient electrical characteristics due to limitations in the design of charge storage and blocking patterns, which affect the retention and movement of electrical charges.

Innovation Solution

The semiconductor device incorporates a channel structure with a vertical tunneling layer, a charge storage pattern comprising multiple charge storage material layers spaced apart, and a blocking pattern with protrusions extending beyond the charge storage pattern, optimized through specific etching processes to enhance electrical charge retention and prevent charge leakage.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If a single charge storage layer is used, then the device structure is simple, but the data storage capacity is limited

Engineering Contradiction:
Improvedata storage capacityVSAvoidcharge storage structure complexity
Core Design Contradiction:
Quantity of substanceVSDevice complexity

Solution Approach 1:

The charge storage layer is divided into multiple distinct charge storage material layers (first charge storage material layer and second charge storage material layer) spaced apart vertically. Each layer can independently store electrical charges, enabling multi-level data storage and increasing the overall data storage capacity of the device while maintaining a manageable structural complexity through systematic arrangement.

Inventive Principle:
Principle #1Segmentation

2Reliability

If the blocking pattern is flush with the charge storage pattern, then the manufacturing process is simpler, but charge leakage occurs

Engineering Contradiction:
Improvecharge retentionVSAvoidblocking pattern structure
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The blocking pattern extends in the vertical dimension beyond the outer side surface of the charge storage pattern, creating a protrusion that vertically overlaps with the charge storage material layers. This vertical extension provides enhanced electrical isolation and prevents charge leakage without significantly complicating the manufacturing process, as it can be achieved through standard deposition and etching techniques.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Reliability

If the first charge storage material layer is closer to the first gate layer, then the electrical control is improved, but charge interference between layers increases

Engineering Contradiction:
Improveelectrical controlVSAvoidcharge interference
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

A blocking material layer is positioned between the first charge storage material layer and the first gate layer, serving as an intermediary that provides electrical isolation. This blocking layer prevents direct charge interference between the charge storage layer and gate layer while still allowing the gate to exert electrical control over the channel, thus resolving the conflict between electrical control and charge interference.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration improves the electrical characteristics and data storage capacity by ensuring effective charge retention and preventing electrical charge loss, leading to enhanced performance in semiconductor devices.

Implementation Method 1

a vertical tunneling layer surrounding the channel layer

Methodology Applied
Scientific EffectQuantum tunneling:

Implementation Method 2

a blocking pattern on an outer side surface of the charge storage pattern... the blocking pattern is in contact with the outer side surface of the charge storage pattern and includes a vertical protrusion part extending longer than the outer side surface of the charge storage pattern

Methodology Applied
Scientific EffectElectrical insulation: Electrical Resistance

Data Source

PatentUS20230139541A1Semiconductor device and data storage system including the same
Publication Date: 2023.05.04 SAMSUNG ELECTRONICS CO LTD
  • US20230139541A1 patent drawing
  • US20230139541A1 patent drawing
  • US20230139541A1 patent drawing

AI summary

A semiconductor device includes a substrate; a stack structure including a first gate layer, a first interlayer insulating layer, and a second gate layer; and a channel structure penetrating through the stack structure and in contact with the substrate, the channel structure including a channel layer, a vertical tunneling layer surrounding the channel layer, a charge storage pattern on an outer surface of the vertical tunneling layer, and a blocking pattern on an outer surface of the charge storage pattern, the charge storage pattern includes first and second charge storage material layers vertically spaced apart and adjacent to the gate layers, the blocking pattern includes vertically spaced blocking material layers between the charge storage material layers and the gate layers, and the blocking pattern contacts the outer surface of the charge storage pattern and includes a vertical protrusion extending longer than the outer surface of the charge storage pattern.