Radiation-Emitting Semiconductor Chip Layout for Uniform Current Spreading

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Solution Overview

Problem

Existing radiation emitting semiconductor chips face challenges in achieving homogeneous brightness and good quantum efficiency due to inhomogeneous current density and series resistances in the semiconductor layer sequences.

Innovation Solution

The semiconductor chip is designed with a specific structure that includes a carrier with epitaxial semiconductor layer sequences of different conductivity types, current spreading layers, a dielectric layer, a reflective layer, and electrically insulating layers to manage current density and radiation emission efficiently.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Illumination intensity

If conventional semiconductor chip structures are used, then manufacturing is simpler, but brightness homogeneity and quantum efficiency deteriorate due to inhomogeneous current density

Engineering Contradiction:
Improvebrightness homogeneityVSAvoidchip structure complexity
Core Design Contradiction:
Illumination intensityVSDevice complexity

Solution Approach 1:

The chip structure is segmented into multiple functional layers including a first current spreading layer, second current spreading layer, dielectric layer, reflective layer, and electrically insulating layer. Each layer performs a specific function in managing current distribution and enhancing light extraction, thereby achieving homogeneous brightness through structured segmentation rather than a monolithic design.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different regions of the chip are assigned different material properties and functions. The current spreading layers have specific conductivity characteristics, the dielectric layer provides insulation and structural support, the reflective layer enhances light extraction in specific directions, and contact structures are positioned at optimized locations. This local differentiation of properties enables homogeneous current density distribution and improved brightness uniformity.

Inventive Principle:
Principle #3Local quality

2Loss of energy

If conventional current spreading methods are used, then device complexity is lower, but quantum efficiency deteriorates due to series resistances

Engineering Contradiction:
Improvequantum efficiencyVSAvoidcurrent spreading layer structure
Core Design Contradiction:
Loss of energyVSDevice complexity

Solution Approach 1:

The current spreading function is divided between multiple specialized layers: a first current spreading layer in direct contact with the active region, a second current spreading layer, and a reflective layer. This segmentation allows each layer to be optimized for its specific function, reducing overall series resistance and improving quantum efficiency compared to a single-layer approach.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The dielectric layer and electrically insulating layer act as intermediaries between the current spreading layers and other chip components. These intermediary layers provide electrical insulation while maintaining thermal and mechanical stability, enabling efficient current management without introducing additional series resistance that would reduce quantum efficiency.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration results in a homogeneous current density and improved quantum efficiency, ensuring that the semiconductor chip emits electromagnetic radiation with enhanced brightness and efficiency.

Implementation Method 1

An active region may be arranged between the first semiconductor layer sequence and the second semiconductor layer sequence. The active region is configured to generate electromagnetic radiation emitted from the radiation exit surface during operation. The active region may have a pn junction for generating the electromagnetic radiation

Methodology Applied
Scientific EffectElectroluminescence: Electroluminescence

Implementation Method 2

a reflective layer (10) arranged between the second current spreading layer (8) and the carrier (3)

Methodology Applied
Scientific EffectReflection: Reflection

Data Source

PatentUS12349511B2Radiation emitting semiconductor chip
Publication Date: 2025.07.01 OSRAM OPTO SEMICON GMBH & CO OHG
  • US12349511B2 patent drawing
  • US12349511B2 patent drawing

AI summary

A radiation emitting semiconductor chip may be configured to emit electromagnetic radiation from a radiation exit surface during operation. The chip may include a carrier on which a first epitaxial semiconductor layer sequence of a first conductivity type and a second epitaxial semiconductor layer sequence of a second conductivity type different from the first conductivity type are arranged, a first current spreading layer arranged between the first semiconductor layer sequence and the carrier, a second current spreading layer arranged between the first current spreading layer and the carrier, a dielectric layer arranged in regions between the first current spreading layer and the second current spreading layer, a reflective layer arranged between the second current spreading layer and the carrier, and an electrically insulating layer arranged in regions between the second current spreading layer and the reflective layer.