Semiconductor Chip Heat-Radiating Plug Thermal Management

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Solution Overview

Problem

Conventional semiconductor chips face challenges in efficiently radiating heat, leading to increased temperature and erroneous operations due to the inability to dissipate heat effectively from the reverse surface, which affects the reliability and performance of semiconductor devices.

Innovation Solution

Incorporating a heat-radiating plug made of a material with higher thermal conductivity than the substrate, formed in a non-penetrating hole on the reverse surface, allowing for efficient heat transmission and radiation from semiconductor elements to the reverse surface of the substrate, connected to a heat-radiating portion of a circuit board.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If a plurality of semiconductor elements passing large currents are formed to increase performance, then the processing capability is improved, but the temperature of the semiconductor chip increases due to large amounts of heat generated

Engineering Contradiction:
Improveprocessing capabilityVSAvoidchip temperature
Core Design Contradiction:
ProductivityVSTemperature

Solution Approach 1:

The heat radiation function is segmented from the substrate and assigned to dedicated heat-radiating plugs positioned beneath specific high-heat-generating elements. This allows localized heat management without affecting the entire chip, enabling higher processing capability while controlling temperature through distributed thermal management structures.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Heat-radiating plugs serve as intermediary structures between the semiconductor elements and the external environment. These plugs, made of high thermal conductivity material, mediate the heat transfer from the element through the substrate to the heat-radiating portion on the circuit board, enabling efficient heat dissipation while maintaining element performance.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Device complexity

If heat is radiated only via the semiconductor substrate, then the structure is simple, but heat radiation efficiency is insufficient leading to deteriorated operation reliability

Engineering Contradiction:
Improvestructure simplicityVSAvoidoperation reliability
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

Rather than uniformly modifying the entire substrate, the invention applies local quality enhancement by inserting heat-radiating plugs only in specific regions beneath high-heat-generating elements. This localized approach improves heat radiation efficiency and reliability where needed while maintaining overall structural simplicity and minimizing added complexity.

Inventive Principle:
Principle #3Local quality

3Area of stationary object

If the interval between semiconductor elements is reduced to reduce chip area, then the chip size is reduced, but heat dissipation becomes more difficult due to closer spacing

Engineering Contradiction:
Improvechip areaVSAvoidheat dissipation efficiency
Core Design Contradiction:
Area of stationary objectVSTemperature

Solution Approach 1:

The invention addresses heat dissipation in the vertical dimension by extending heat-radiating plugs from the element interface through the substrate to the rear surface. This three-dimensional heat conduction path allows efficient heat removal even when elements are closely spaced in the horizontal plane, enabling reduced chip area without compromising heat dissipation capability.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution effectively suppresses temperature increases, improves the reliability of semiconductor chips, and allows for a reduction in chip size by enabling efficient heat dissipation without affecting the operation of integrated circuits.

Implementation Method 1

The heat-radiating plug is made of a material having a thermal conductivity greater than that of the substrate formed in a non-penetrating hole having its opening on a reverse surface

Methodology Applied
Scientific EffectThermal conduction: Conduction (thermal)

Implementation Method 2

By connecting the heat-radiating plug to a heat-radiating portion of a circuit board, it is possible to efficiently radiate heat and to thereby suppress the temperature increase of the semiconductor chip

Methodology Applied
Scientific EffectThermal radiation: Thermal Radiation

Data Source

PatentUS8134231B2Semiconductor chip and semiconductor device
Publication Date: 2012.03.13 PANASONIC SEMICON SOLUTIONS CO LTD
  • US8134231B2 patent drawing
  • US8134231B2 patent drawing
  • US8134231B2 patent drawing

AI summary

A semiconductor chip, including: a substrate including an front surface; an integrated circuit formed on the front surface and including a plurality of semiconductor elements; and a heat-radiating plug formed in a region of the substrate corresponding to at least one of the semiconductor elements. The heat-radiating plug is made of a material having a thermal conductivity greater than that of the substrate formed in a non-penetrating hole having its opening on a reverse surface of the substrate.