Semiconductor Chip Vertical Contact Structure

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Solution Overview

Problem

Existing semiconductor chips often have restricted functional areas due to lateral offset contacts, leading to geometrical deviations from desired square or rectangular shapes, resulting in wasted valuable area during separation and increased logistical complexity.

Innovation Solution

A semiconductor chip with a semiconductor body and carrier arranged vertically, featuring a non-rectangular shape with a top side contact that allows for a rectangular or square radiation exit area, and a contact region that is offset laterally, enabling efficient area usage and simple separation methods to produce identical chips without wasting valuable area.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If a lateral offset contact strip is provided for contacting the semiconductor body, then the contact function is achieved, but the functional area (radiation exit area) is restricted and deviates from desired square or rectangular shape

Engineering Contradiction:
Improvecontact functionVSAvoidfunctional area shape
Core Design Contradiction:
Ease of operationVSShape

Solution Approach 1:

The contact strip is extended in the vertical direction (z-direction) to form a three-dimensional contact structure that rises from the chip surface. This vertical extension allows the contact to be made without lateral offset, preserving the square or rectangular shape of the radiation exit area while still providing adequate contact area through the vertical dimension rather than horizontal extension

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Ease of operation

If a lateral offset contact strip with minimum dimensions is provided, then the contact function is achieved, but a not inconsiderable part of the elongate strip is left unused, wasting valuable area

Engineering Contradiction:
Improvecontact functionVSAvoidvaluable area
Core Design Contradiction:
Ease of operationVSArea of stationary object

Solution Approach 1:

Instead of extending the contact strip laterally in the x-y plane which wastes area, the contact structure is extended vertically in the z-direction. This dimensional change allows the contact area to be increased without consuming additional lateral space, thereby eliminating waste of valuable chip area while maintaining adequate contact dimensions

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The contact structure parameters are changed from a two-dimensional lateral strip to a three-dimensional vertical structure. By changing the geometric parameters from horizontal extension to vertical extension, the contact area is optimized without increasing the lateral footprint, thus preventing waste of valuable chip area

Inventive Principle:
Principle #35Parameter changes

3Ease of operation

If the semiconductor body is cut out laterally to provide contact accessibility, then the contact function is achieved, but the area of the semiconductor body and functional area deviates from desired square or rectangular shape

Engineering Contradiction:
Improvecontact accessibilityVSAvoidsemiconductor body shape
Core Design Contradiction:
Ease of operationVSShape

Solution Approach 1:

Instead of laterally cutting out the semiconductor body to access contacts, the contact structure itself is extended vertically to provide accessibility. This eliminates the need for lateral cutting while preserving the square or rectangular shape of the semiconductor body and radiation exit area

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Data Source

PatentUS9985178B2Semiconductor chip and method of separating a composite into semiconductor chips
Publication Date: 2018.05.29 OSRAM OLED
  • US9985178B2 patent drawing
  • US9985178B2 patent drawing
  • US9985178B2 patent drawing

AI summary

The invention concerns a semiconductor chip (100) with a semiconductor body (2) having a semiconductor layer sequence, and with a substrate body (4) and at least one upper side contact (8). In projection the semiconductor chip (100) has a shape which deviates from a rectangular shape. The invention also concerns a method of separating a composite into a plurality of semiconductor chips (100) along a separation pattern (15) with the steps enabling a plurality of semiconductor chips according to the invention to be produced.