Semiconductor Circuit Interruption Devices Using Current Filtering

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Static circuit breakers face challenges in quickly interrupting fault currents, especially when multiple breakers are connected in series, as they may trigger upstream breakers unnecessarily, leading to inefficiencies and increased costs due to large inductors required for proper coordination.

Innovation Solution

A circuit topology incorporating an inductor in series with a semiconductor switch and a capacitor between the inductor and the load, along with current sensors and a control circuit, allows for controlled fault current interruption by limiting the rate of change of the fault current and decoupling the input and output, thereby preventing unnecessary upstream breaker triggering.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Speed

If static circuit breakers are used to interrupt fault currents quickly, then the interruption speed is improved, but upstream breakers may be triggered unnecessarily due to lack of coordination

Engineering Contradiction:
Improvefault current interruption speedVSAvoidbreaker coordination reliability
Core Design Contradiction:
SpeedVSReliability

Solution Approach 1:

A current filter comprising an inductor and capacitor is introduced as an intermediary component between the power source and the static circuit breaker. The inductor limits the rate of change of fault current (di/dt), while the capacitor filters high-frequency components. This intermediary filtering system allows the downstream breaker to operate quickly without causing unnecessary upstream breaker triggering, thus maintaining coordination reliability.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent modifies the electrical parameters of the circuit by adding reactive components (inductor and capacitor) that change the frequency response and rate of change characteristics of the fault current. By adjusting the inductance and capacitance values, the system can control the di/dt and filter specific frequency ranges, enabling fast breaker operation while maintaining proper coordination through parameter optimization.

Inventive Principle:
Principle #35Parameter changes

2Reliability

If large inductors are added to static circuit breakers for proper coordination, then coordination reliability is improved, but device size, weight, and cost increase

Engineering Contradiction:
Improvebreaker coordination reliabilityVSAvoidinductor size and weight
Core Design Contradiction:
ReliabilityVSWeight of stationary object

Solution Approach 1:

Instead of using a single large inductor, the patent segments the filtering function into two separate components: an inductor for limiting di/dt and a capacitor for filtering high-frequency components. This segmentation allows each component to be smaller and more efficient, as the capacitor can handle the high-frequency filtering that would otherwise require a very large inductor, thus reducing overall size and weight while maintaining coordination reliability.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent employs a composite filtering system combining two different types of reactive components (inductor and capacitor) with complementary characteristics. The inductor addresses low-to-mid frequency di/dt limitations, while the capacitor handles high-frequency components. This composite approach achieves superior coordination reliability with smaller, lighter individual components compared to using a single large inductor alone.

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution enables effective fault coordination in static circuit breakers, reducing the likelihood of upstream breaker triggering, minimizing losses, size, and cost, while allowing for fast and efficient fault isolation in both DC and AC power distribution systems.

Implementation Method 1

an inductor coupled in series with the semiconductor switch

Methodology Applied
Scientific EffectElectrical Inductance: Inductor

Implementation Method 2

a capacitor coupled to a node between the inductor and the load

Methodology Applied
Scientific EffectCapacitance: Capacitance

Data Source

PatentEP3363086B1Semiconductor circuit interruption devices using current filtering to improve device coordination
Publication Date: 2023.05.17 EATON INTELLIGENT POWER LTD
  • EP3363086B1 patent drawingFigure 1~2
  • EP3363086B1 patent drawingFigure 3~4
  • EP3363086B1 patent drawingFigure 5

AI summary

An apparatus includes a semiconductor switch (S1, S2) configured to interrupt a current between a power source and a load, an inductor (L1, L2) coupled in series with the semiconductor switch, and a capacitor (C) coupled to a node between the inductor and the load. The apparatus further includes a current sensor (CS) configured to sense a current provided to the load and a control circuit (110) coupled to the current sensor and configured to control the semiconductor switch responsive to the sensed current.