Semiconductor Contact Structure Using 2D Diffusion Barriers

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Solution Overview

Problem

As transistors in integrated circuit devices become smaller, the diffusion of gases or metals used in source/drain electrode formation into surrounding layers becomes a significant issue, affecting device performance and reliability.

Innovation Solution

The implementation of a semiconductor device structure that includes a conductive two-dimensional material-based conductive barrier between the silicide film and the electrode, reducing the thickness of the conductive barrier to a range of about 0.3 nm to 2 nm, and using the same two-dimensional material for the electrode to enhance electrical conductivity and prevent diffusion.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Volume of moving object

If the thickness of layers constituting the transistor is reduced to increase degree of integration, then the space occupied by the transistor is reduced, but gases or metals used for forming source/drain electrodes diffuse into surrounding layers

Engineering Contradiction:
Improvespace occupied by transistorVSAvoiddiffusion prevention
Core Design Contradiction:
Volume of moving objectVSReliability

Solution Approach 1:

A conductive barrier layer comprising a conductive two-dimensional material is introduced between the source/drain electrode and the silicide film. This intermediary layer prevents diffusion of metals or gases from the electrode into the silicide film and surrounding layers, while maintaining electrical conductivity through its conductive properties.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The conductive barrier utilizes a composite structure combining a two-dimensional material (such as graphene, black phosphorus, or h-BN) with conductive properties. This composite material provides both the barrier function to prevent diffusion and the conductive function to maintain electrical connectivity, resolving the contradiction between thin-layer requirements and diffusion prevention.

Inventive Principle:
Principle #40Composite materials

2Reliability

If a conductive barrier is introduced to prevent diffusion, then diffusion into surrounding layers is reduced, but the device structure becomes more complex

Engineering Contradiction:
Improvediffusion preventionVSAvoidstructure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The conductive barrier is implemented as an ultrathin two-dimensional material layer with thickness controllable in the range of about 0.3 nm to 2 nm. This thin film approach provides effective diffusion prevention while minimizing the added structural complexity and maintaining compatibility with scaled device dimensions.

Inventive Principle:
Principle #30Flexible shells and thin films

Solution Approach 2:

By adjusting the thickness of the two-dimensional material layer within the range of 0.3 nm to 2 nm, the device achieves optimal balance between diffusion prevention capability and electrical conductivity. The parameter optimization allows the barrier to be effective without excessively increasing device complexity.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution effectively reduces the size of semiconductor devices while maintaining high performance by preventing diffusion and minimizing contact resistance, thus enhancing the reliability and efficiency of the devices.

Implementation Method 1

a conductive barrier between the silicide film and the electrode... effectively reduces the size of semiconductor devices while maintaining high performance by preventing diffusion

Methodology Applied
Scientific EffectDiffusion barrier: Diffusion Barrier

Implementation Method 2

The conductive barrier may include a conductive two-dimensional material... using the same two-dimensional material for the electrode to enhance electrical conductivity

Methodology Applied
Scientific EffectElectrical conduction: Conduction (electrical)

Data Source

PatentUS20250107208A1Semiconductor device and electronic apparatus including the semiconductor device
Publication Date: 2025.03.27 SAMSUNG ELECTRONICS CO LTD
  • US20250107208A1 patent drawing
  • US20250107208A1 patent drawing
  • US20250107208A1 patent drawing

AI summary

A semiconductor device includes a first source/drain structure including a first semiconductor region and a first electrode in electrical contact with the first semiconductor region; a second source/drain structure including a second semiconductor region and a second electrode in electrical contact with the second semiconductor region; a channel between the first semiconductor region and the second semiconductor region; and a gate structure including a gate insulating film covering the channel and a gate electrode covering the gate insulating film. The first source/drain structure further includes a silicide film between the first semiconductor region and the first electrode and a conductive barrier between the silicide film and the first electrode. The conductive barrier includes a conductive two-dimensional material.