Semiconductor Cooler Assembly With Engagement-Piece Positioning

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Solution Overview

Problem

Conventional semiconductor apparatuses require complex configurations for accurately positioning the heat dissipation board with respect to the cooling case, involving additional components for alignment.

Innovation Solution

The semiconductor apparatus incorporates a heat dissipation board with engagement pieces that engage the inner wall surface of the cooling case's recess, allowing precise positioning without additional components.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If additional positioning components are provided on both the cooling case and cooling fin base, then the heat dissipation board can be positioned accurately with reference to the cooling case, but the device complexity increases due to complicated parts

Engineering Contradiction:
Improvepositioning accuracyVSAvoidparts complexity
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The invention extracts the positioning function from the cooling case and concentrates it entirely on the heat dissipation board through engagement pieces. This eliminates the need for corresponding positioning components on the cooling case, reducing overall parts complexity while maintaining positioning accuracy.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The engagement pieces on the heat dissipation board serve dual functions: they provide positioning accuracy during assembly and also act as structural connection elements between the heat dissipation board and cooling case, eliminating the need for separate positioning components.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Device complexity

If engagement pieces are provided only on the heat dissipation board, then the device complexity is reduced, but the positioning accuracy may be compromised

Engineering Contradiction:
Improveparts complexityVSAvoidpositioning accuracy
Core Design Contradiction:
Device complexityVSManufacturing precision

Solution Approach 1:

The engagement pieces are strategically positioned at specific locations on the heat dissipation board where they engage with corresponding features on the cooling case. This localized positioning approach ensures accurate alignment and placement while maintaining a simple overall structure.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Accurate positioning of the heat dissipation board is achieved without complicating the configuration, maintaining efficient cooling medium flow and preventing misalignment.

Implementation Method 1

Causing a cooling medium having a pressure applied thereto by an external pump to flow through a flow passage within the cooling case releases the heat generation energy of the power semiconductor element into the cooling medium via the fins

Methodology Applied
Scientific EffectHeat transfer: Conduction (thermal)

Implementation Method 2

flow through a flow passage within the cooling case releases the heat generation energy

Methodology Applied
Scientific EffectConvection: Convection

Implementation Method 3

the heat dissipation surface is provided with a plurality of engagement pieces for positioning that engage portions of an inner wall surface in the recess of the cooling case

Methodology Applied
Scientific EffectMechanical engagement: Mechanical Fastener

Data Source

PatentUS12424510B2Semiconductor apparatus including cooler for cooling semiconductor element
Publication Date: 2025.09.23 FUJI ELECTRIC CO LTD
  • US12424510B2 patent drawing
  • US12424510B2 patent drawing
  • US12424510B2 patent drawing

AI summary

A semiconductor apparatus, including an insulated substrate having a first surface and a second surface that are opposite to each other, a semiconductor element that is mounted on the first surface of the insulated substrate, and a cooler for cooling the semiconductor element. The cooler includes a heat dissipation board having a bonding surface and a heat dissipation surface that are opposite to each other, the bonding surface being bonded to the second surface of the insulated substrate, a plurality of fins provided on the heat dissipation surface of the heat dissipation board, and a cooling case having a recess accommodating the plurality of fins, an inner wall surface of the cooling case being in the recess. The heat dissipation surface is provided with a plurality of engagement pieces that position the cooling case by engaging portions of the inner wall surface of the cooling case.