Semiconductor Module Cooling Member Placement

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Solution Overview

Problem

Conventional semiconductor devices for power conversion in inverter circuits face issues with heat dissipation, leading to increased temperatures in passive elements like capacitors and longer conductive members, which result in higher inductance and potential malfunctions.

Innovation Solution

The semiconductor device incorporates a cooling member between the semiconductor module and passive elements, with conductive members electrically connecting them on both sides of the cooling member, allowing for enhanced heat dissipation and reduced heat transfer, while also minimizing the length of conductive members to suppress inductance increases.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Temperature

If a cooling member is disposed between the semiconductor module and passive element, then heat transfer from semiconductor module to passive element is suppressed, but device complexity increases

Engineering Contradiction:
Improvetemperature of passive elementVSAvoidstructural complexity
Core Design Contradiction:
TemperatureVSDevice complexity

Solution Approach 1:

A cooling member is introduced as an intermediary component between the semiconductor module and passive element. This cooling member serves as a thermal mediator that absorbs heat from the semiconductor module and dissipates it, preventing heat transfer to the passive element. The cooling member acts as a buffer that mediates the thermal interaction between the heat-generating semiconductor module and the heat-sensitive passive element.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If conductive members are made longer to connect semiconductor module and passive element, then electrical connection is achieved, but inductance increases

Engineering Contradiction:
Improveelectrical connection reliabilityVSAvoidinductance
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The conductive members are arranged to extend in multiple spatial dimensions rather than a single linear path. By utilizing three-dimensional space efficiently, the conductive members can achieve reliable electrical connection while minimizing their overall length and reducing inductance. The arrangement allows current to flow through optimized paths that reduce loop area and inductive effects.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration effectively suppresses the increase in temperature of passive elements due to heat from semiconductor modules, promotes heat dissipation, and reduces inductance, thereby enhancing the reliability and efficiency of power conversion in inverter circuits.

Implementation Method 1

heat dissipation from the conductive member, which is electrically connecting the semiconductor module and the passive element, to the cooling member is promoted

Methodology Applied
Scientific EffectThermal conduction: Conduction (thermal)

Implementation Method 2

a cooler is disposed between a semiconductor module and a capacitor, and a capacitor terminal connecting the capacitor and a semiconductor element is thermally in contact with the cooler so as to cool the capacitor terminal

Methodology Applied
Scientific EffectConvection: Convection

Data Source

PatentUS10453776B2Semiconductor device
Publication Date: 2019.10.22 PANASONIC INTELLECTUAL PROPERTY MANAGEMENT CO LTD
  • US10453776B2 patent drawing
  • US10453776B2 patent drawing
  • US10453776B2 patent drawing

AI summary

A semiconductor device includes a semiconductor module including a semiconductor element, a passive element, a cooling member, a first conductive member and a second conductive member. The cooling member is disposed between the semiconductor module and the passive element. And a first conductive member and a second conductive member electrically connect the semiconductor module and the passive element. Furthermore, two or more aspects of at least one of the first conductive member and the second conductive member face the cooling member.