Power Semiconductor Cut-Off Circuit Design

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Solution Overview

Problem

Conventional power semiconductor device drive circuits fail to reliably cut off power when a cut-off signal is received, leading to potential malfunctions and defects in both the drive circuit and connected internal combustion engines.

Innovation Solution

A semiconductor apparatus comprising a power semiconductor element, a cut-off condition detection section, and a cut-off circuit that controls the gate potential to an OFF state upon detecting a predetermined cut-off condition, using an electrical signal from an input terminal as a power source, ensuring reliable power cutoff.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a conventional drive circuit operates continuously to maintain power semiconductor device functionality, then the device can respond to control signals, but the device may remain in ON state even after receiving a cut-off signal due to malfunction

Engineering Contradiction:
Improvereliability of power cutoffVSAvoidcomplexity of drive circuit
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The drive circuit is segmented into distinct functional blocks: a cut-off condition detection section that monitors control signals, and a cut-off circuit that executes the cutoff action. This segmentation allows independent optimization of detection and execution functions, improving reliability without excessive complexity increase.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The cut-off condition detection section performs preliminary detection of cut-off conditions before the actual cutoff is needed. By continuously monitoring control signals and detecting cut-off conditions in advance, the system prepares for reliable cutoff execution when required, preventing the malfunction where cutoff fails to occur.

Inventive Principle:
Principle #10Preliminary action

2Reliability

If the drive circuit includes continuous monitoring and cut-off functionality, then power cutoff reliability improves, but energy consumption increases

Engineering Contradiction:
Improvereliability of power cutoffVSAvoidenergy consumption of drive circuit
Core Design Contradiction:
ReliabilityVSUse of energy by moving object

Solution Approach 1:

The cut-off condition detection section uses the control signal itself as the power source for its operation. This self-service approach allows the monitoring function to operate without requiring an additional power supply, thereby improving cutoff reliability while minimizing energy consumption. The detection circuit is powered by the same control terminal it monitors, eliminating the need for separate power consumption.

Inventive Principle:
Principle #25Self-service

Data Source

PatentUS10006431B2Semiconductor apparatus
Publication Date: 2018.06.26 FUJI ELECTRIC CO LTD
  • US10006431B2 patent drawing
  • US10006431B2 patent drawing
  • US10006431B2 patent drawing

AI summary

A semiconductor apparatus is provided, comprising a power semiconductor element which is connected between a first terminal on a high-potential side and a second terminal on a low-potential side and is controlled to be turned on or off according to a gate potential, a cut-off condition detection section which detects whether or not a control signal that is input from a control terminal and controls the power semiconductor element satisfies a predetermined cut-off condition, and a cut-off circuit which controls the gate potential of the power semiconductor element to be an OFF potential in response to the cut-off condition detection section detecting that the cut-off condition is satisfied, and the cut-off condition detection section has an input terminal connected to the first terminal and the control terminal, and uses an electrical signal input from the input terminal as a power source.