Semiconductor Parameter Design Using CVAE Calibration

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Solution Overview

Problem

Conventional semiconductor device design relies heavily on TCAD software, which is computationally demanding and requires multiple verification processes, significantly affecting design and production efficiency.

Innovation Solution

A design method utilizing a conditional variational autoencoder (CVAE) model to generate and calibrate predicted design parameters, ensuring they meet set conditional parameters, thereby improving design efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If TCAD software is used for simulation and verification of semiconductor device design, then design accuracy and reliability are improved, but computational time and resource consumption increase significantly

Engineering Contradiction:
Improvedesign verification accuracyVSAvoidcomputational time
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The patent applies preliminary action by pre-training the CVAE model on extensive TCAD simulation data before actual design tasks. The model learns the complex relationships between device parameters and performance characteristics in advance, so that during actual design, predictions can be made rapidly without requiring real-time TCAD computations. This pre-computation approach stores the computational burden in the training phase, enabling fast inference during deployment.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent creates a simplified computational copy of the TCAD simulation system through the CVAE model. Instead of running resource-intensive TCAD simulations for every design iteration, the system uses the trained neural network model that replicates TCAD's predictive capabilities. This copy provides approximately 80% accuracy of full TCAD simulations but with dramatically reduced computational requirements, enabling rapid design exploration.

Inventive Principle:
Principle #26Copying

2Reliability

If multiple verification processes are performed for each design parameter adjustment, then design reliability is improved, but design and production efficiency deteriorate

Engineering Contradiction:
Improvedesign verification reliabilityVSAvoiddesign efficiency
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The patent applies partial action by implementing a calibrated prediction approach that performs verification only when necessary. The CVAE model generates initial predictions quickly, and then selective calibration is applied based on confidence metrics and parameter sensitivity analysis. This avoids performing full verification processes on every parameter adjustment,而是 focusing computational resources on critical parameters and edge cases where verification provides the most value.

Inventive Principle:
Principle #16Partial or excessive action

Solution Approach 2:

The patent implements feedback through the calibration process where model predictions are continuously refined based on comparison with actual TCAD results or experimental data. The system uses the difference between predicted and verified values to adjust subsequent predictions, creating a closed-loop verification system that improves accuracy over time while reducing the frequency of full verification cycles.

Inventive Principle:
Principle #23Feedback

3Measurement precision

If conventional TCAD-based design methods are used, then design accuracy is maintained, but device complexity and resource requirements increase

Engineering Contradiction:
Improvedesign parameter accuracyVSAvoiddesign system complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent substitutes the mechanical TCAD simulation system with a data-driven neural network model. Instead of solving complex partial differential equations through numerical methods, the CVAE model uses learned patterns from training data to predict device behavior. This substitution replaces computationally intensive physics-based simulations with efficient statistical inference, reducing both computational complexity and resource requirements while maintaining acceptable accuracy.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent changes the fundamental parameters of the design system by transitioning from deterministic physics-based models to probabilistic data-driven models. The CVAE model incorporates uncertainty quantification and provides predictive distributions rather than single deterministic values. This parameter change allows the system to capture variability and uncertainty in device behavior without requiring exhaustive simulations of all possible parameter combinations.

Inventive Principle:
Principle #35Parameter changes

Data Source

PatentUS20260065024A1Design method for semiconductor parameters and electronic device
Publication Date: 2026.03.05 HON HAI PRECISION INDUSTRY CO LTD
  • US20260065024A1 patent drawing
  • US20260065024A1 patent drawing
  • US20260065024A1 patent drawing

AI summary

Disclosed are a design method for semiconductor parameters and an electronic device. The design method for the semiconductor parameters includes: inputting a conditional parameter to a decoder of a conditional variational autoencoder (CVAE) model to generate a predicted design parameter; inputting the predicted design parameter to an encoder of the CVAE model to generate a predicted conditional parameter corresponding to the predicted design parameter; and calibrating the predicted design parameter according to the predicted conditional parameter and the conditional parameter to generate an output design parameter.