Semiconductor Structure With Dielectric S/D Isolation for Off-State Leakage

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Solution Overview

Problem

As transistors, such as multi-gate field effect transistors, are scaled down in dimension, off-state current leakage in the substrate becomes a significant concern, necessitating improvements to maintain device performance and efficiency.

Innovation Solution

A dielectric region is formed at the bottom of the source/drain regions in the substrate by ion implantation and subsequent oxidation, effectively blocking current leakage when the gate is in the 'off' state, thereby enhancing device performance and reducing power consumption.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If transistor dimension is scaled down, then production efficiency is improved and costs are lowered, but off-state current leakage increases

Engineering Contradiction:
Improveproduction efficiencyVSAvoidoff-state current leakage
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The patent applies local quality by forming a dielectric region specifically at the bottom of the source/drain regions in the substrate. This localized modification targets the specific area where current leakage occurs (substrate region beneath source/drain) without requiring global changes to the entire transistor structure, thus maintaining scaling benefits while addressing the leakage issue locally.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The dielectric region acts as an intermediary layer between the source/drain regions and the substrate. This intermediary structure blocks the harmful current leakage path from source to drain through the substrate while maintaining the electrical functionality of the transistor, effectively mediating between the conflicting requirements of scaled dimensions and leakage prevention.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Length of moving object

If transistor dimension is scaled down, then geometry size is decreased, but off-state current leakage becomes significant

Engineering Contradiction:
Improvegeometry sizeVSAvoidoff-state current leakage
Core Design Contradiction:
Length of moving objectVSReliability

Solution Approach 1:

The dielectric region is formed locally at the bottom of the source/drain regions, providing targeted leakage blocking only where needed. This local modification allows the transistor to maintain its scaled geometry for high density while adding functionality specifically at the leakage-prone substrate interface.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent addresses the 2D scaling limitation by introducing a vertical dimension solution - forming a dielectric region in the vertical direction at the bottom of source/drain. This vertical intervention blocks current leakage paths without requiring horizontal dimension changes, thus maintaining the scaled geometry while improving reliability.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Reliability

If a dielectric region is formed by ion implantation and oxidation, then current leakage is blocked, but manufacturing process complexity increases

Engineering Contradiction:
Improvecurrent leakage blockingVSAvoidmanufacturing process complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The ion implantation is performed as a preliminary action before source/drain epitaxial growth, preparing the substrate region for subsequent oxidation. This sequencing allows the dielectric region formation to be integrated into the existing manufacturing flow without requiring separate dedicated process steps, thereby limiting the increase in manufacturing complexity.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent uses parameter changes (ion implantation followed by oxidation) to transform the substrate region into a dielectric region. By changing the physical and chemical parameters of the substrate through controlled ion implantation and oxidation, the desired leakage-blocking property is achieved using established semiconductor processing techniques rather than requiring entirely new manufacturing approaches.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The dielectric region effectively blocks current leakage from the source to drain region when the gate is off, improving device performance and reducing power consumption, while maintaining manufacturing cost-effectiveness.

Implementation Method 1

converting the implanted regions into dielectric regions by subjecting the implanted regions to an oxidation process

Methodology Applied
Scientific EffectOxidation: Oxidation

Data Source

PatentUS11978674B2Semiconductor device structure and methods of forming the same
Publication Date: 2024.05.07 TAIWAN SEMICONDUCTOR MANUFACTURING CO LTD
  • US11978674B2 patent drawing
  • US11978674B2 patent drawing
  • US11978674B2 patent drawing

AI summary

A semiconductor device structure is provided. The semiconductor device structure includes a first source/drain epitaxial feature formed over a substrate, a second source/drain epitaxial feature formed over the substrate, two or more semiconductor layers disposed between the first source/drain epitaxial feature and the second source/drain epitaxial feature, a gate electrode layer surrounding a portion of one of the two or more semiconductor layers, a first dielectric region disposed in the substrate and in contact with a first side of the first source/drain epitaxial feature, and a second dielectric region disposed in the substrate and in contact with a first side of the second source/drain epitaxial feature, the second dielectric region being separated from the first dielectric region by a substrate.