Semiconductor Device With Dielectric Pattern For Field Control

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Solution Overview

Problem

As semiconductor devices continue to scale down, the challenge lies in maintaining effective electrical connections and control over smaller geometries while minimizing diffusion and humidity effects, which current materials and manufacturing processes struggle to address efficiently.

Innovation Solution

The introduction of a dielectric pattern formed on the channel layer to overlap with the gate electrode, which includes high-k dielectric materials and is partially embedded in the source/drain regions, enhances the control of the electric field and reduces humidity influence by improving the water absorption capacity and structural integration.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If geometry size is decreased to increase functional density, then production efficiency is improved and costs are lowered, but control over smaller geometries becomes difficult and diffusion effects increase

Engineering Contradiction:
Improveproduction efficiencyVSAvoidcontrol over smaller geometries
Core Design Contradiction:
ProductivityVSManufacturing precision

Solution Approach 1:

The patent introduces a dielectric pattern with specific local properties (high-k dielectric material) at the gate electrode overlap region to provide enhanced electric field control precisely where needed in the scaled-down geometry, addressing the manufacturing precision challenge while maintaining overall device scaling benefits

Inventive Principle:
Principle #3Local quality

2Productivity

If geometry size is decreased to increase functional density, then production efficiency is improved and costs are lowered, but diffusion effects become more significant

Engineering Contradiction:
Improveproduction efficiencyVSAvoiddiffusion effects
Core Design Contradiction:
ProductivityVSObject-generated harmful factors

Solution Approach 1:

The dielectric pattern acts as an intermediary structure between the gate electrode and channel layer, providing a controlled interface that manages diffusion effects in the scaled-down geometry while enabling effective electric field control

Inventive Principle:
Principle #24Intermediary (Mediator)

3Ease of manufacture

If conventional materials and structures are used, then manufacturing is simpler, but humidity effects and water absorption reduce transistor performance

Engineering Contradiction:
Improvemanufacturing simplicityVSAvoidtransistor performance under humidity
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The patent employs a composite structure combining high-k dielectric material with specific structural configuration (dielectric pattern overlapping gate electrode and partially embedded in source/drain regions) to create a system that resists humidity effects while maintaining manufacturability through integration with existing processes

Inventive Principle:
Principle #40Composite materials

4Manufacturing precision

If gate electrode control is enhanced in scaled-down geometries, then transistor performance improves, but manufacturing complexity increases

Engineering Contradiction:
Improvegate electrode controlVSAvoidmanufacturing complexity
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The dielectric pattern is formed in advance during the manufacturing process, pre-establishing the enhanced electric field control structure before subsequent processing steps, which simplifies the overall manufacturing complexity while achieving improved gate electrode control

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach improves the control of the gate electrode over the transistor, enhances polarization of ferroelectric materials, and reduces the impact of humidity, leading to more uniform electric fields and improved transistor performance.

Implementation Method 1

The introduction of a dielectric pattern formed on the channel layer to overlap with the gate electrode, which includes high-k dielectric materials

Methodology Applied
Scientific EffectDielectric constant: Dielectric Permittivity

Implementation Method 2

reduces humidity influence by improving the water absorption capacity

Methodology Applied
Scientific EffectWater absorption: Absorption (physical)

Data Source

PatentUS11575043B1Semiconductor device and manufacturing method of the same
Publication Date: 2023.02.07 TAIWAN SEMICONDUCTOR MANUFACTURING CO LTD
  • US11575043B1 patent drawing
  • US11575043B1 patent drawing
  • US11575043B1 patent drawing

AI summary

A semiconductor device includes a transistor. The transistor includes a gate electrode, a channel layer, a gate dielectric layer, a first source/drain region and a second source/drain region and a dielectric pattern. The channel layer is disposed on the gate electrode. The gate dielectric layer is located between the channel layer and the gate electrode. The first source/drain region and the second source/drain region are disposed on the channel layer at opposite sides of the gate electrode. The dielectric pattern is disposed on the channel layer. The first source/drain region covers a first sidewall and a first surface of the dielectric pattern, and a second sidewall opposite to the first sidewall of the dielectric pattern is protruded from a sidewall of the first source/drain region.