Semiconductor Temperature Sensing Diode with Trench Electrode

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Solution Overview

Problem

Conventional semiconductor devices with temperature sensing diodes suffer from poor sensitivity and low electrostatic discharge (ESD) resistance due to the layout constraints and thick oxide films, which hinder effective temperature monitoring and surge current handling.

Innovation Solution

A semiconductor device design featuring a temperature sensing diode on the substrate surface with a trench electrode connected to the diode, allowing for improved temperature sensitivity and ESD resistance by optimizing trench dimensions and oxide film thickness, enabling high-speed response and reduced manufacturing costs.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If the trench width is increased to accommodate thicker polysilicon, then the processing capability improves, but the contact area with the upper electrode decreases and high current cannot be passed

Engineering Contradiction:
Improvepolysilicon thicknessVSAvoidcontact area
Core Design Contradiction:
Manufacturing precisionVSArea of stationary object

Solution Approach 1:

The invention transitions from a planar contact structure to a three-dimensional structure by forming a trench and filling it with polysilicon. The trench electrode extends vertically into the semiconductor substrate, creating additional contact area in the depth dimension while maintaining a compact surface footprint. This allows thick polysilicon to be accommodated without sacrificing surface contact area.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Measurement precision

If the trench depth is increased to improve temperature sensitivity, then the temperature monitoring capability improves, but the ESD resistance deteriorates due to thicker oxide film requirements

Engineering Contradiction:
Improvetemperature sensitivityVSAvoidESD resistance
Core Design Contradiction:
Measurement precisionVSReliability

Solution Approach 1:

The invention applies different oxide film thicknesses to different regions: a thin oxide film (50-500 nm) on the trench inner wall for thermal conduction and temperature sensing, and a thick oxide film (1-10 μm) in the ESD protection region for electrostatic discharge protection. This local differentiation allows simultaneous optimization of temperature sensitivity and ESD resistance.

Inventive Principle:
Principle #3Local quality

3Strength

If a thick oxide film is formed on the trench inner wall to improve dielectric strength against ESD, then the ESD protection improves, but the temperature sensitivity inside the semiconductor deteriorates

Engineering Contradiction:
Improvedielectric strengthVSAvoidtemperature sensitivity
Core Design Contradiction:
StrengthVSMeasurement precision

Solution Approach 1:

The invention applies different oxide film thicknesses to different regions: a thin oxide film (50-500 nm) on the trench inner wall for thermal conduction and temperature sensing, and a thick oxide film (1-10 μm) in the ESD protection region for electrostatic discharge protection. This local differentiation allows simultaneous optimization of temperature sensitivity and ESD resistance.

Inventive Principle:
Principle #3Local quality

4Stability of the object's composition

If the temperature sensing diode is located away from the emitter region to avoid heat interference, then the layout stability improves, but the sensitivity to temperature inside the semiconductor deteriorates

Engineering Contradiction:
Improvelayout stabilityVSAvoidtemperature sensitivity
Core Design Contradiction:
Stability of the object's compositionVSMeasurement precision

Solution Approach 1:

The trench electrode acts as an intermediary that thermally couples the temperature sensing diode (located away from the emitter for stability) to the emitter region (heat source). The thin oxide film in the trench provides a thermal conduction path, allowing the sensing diode to monitor emitter temperature without being directly exposed to heat interference.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution enhances temperature sensitivity and ESD resistance, allowing for instantaneous temperature monitoring and surge current handling, while reducing manufacturing costs through simultaneous formation of the temperature sensing diode and trench electrode using the same polysilicon film.

Implementation Method 1

a temperature sensing diode made of polysilicon or amorphous silicon is incorporated in an IGBT... By monitoring VF characteristics of this temperature sensing diode, an operating temperature thereof is managed and protected

Methodology Applied
Scientific EffectTemperature sensing diode detection:

Implementation Method 2

it is possible to form a trench having a thin oxide film on an inner wall thereof... the thin oxide film... improves sensitivity to temperature inside the semiconductor

Methodology Applied
Scientific EffectThermal conduction: Conduction (thermal)

Data Source

PatentUS9240358B2Semiconductor device provided with temperature sensing diode and manufacturing method thereof
Publication Date: 2016.01.19 MITSUBISHI ELECTRIC CORP
  • US9240358B2 patent drawing
  • US9240358B2 patent drawing
  • US9240358B2 patent drawing

AI summary

A semiconductor device includes: a semiconductor substrate; a first insulating film on a surface of the semiconductor substrate; a temperature sensing diode on the first insulating film; a trench extending inward from the surface of the semiconductor substrate; and a trench electrode embedded in the trench via a second insulating film and connected to the temperature sensing diode.