Semiconductor Device With Doping Gradient Control

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Solution Overview

Problem

Conventional semiconductor devices face challenges in achieving optimal doping concentration gradients and layer thicknesses for improved light-emission efficiency and electrical characteristics, particularly in light-emitting diodes, where the distribution of electrons and recombination rates are not efficiently managed.

Innovation Solution

The semiconductor device incorporates a first conductivity-type semiconductor structure with alternating layers of specific doping concentrations and thicknesses, a second conductivity-type semiconductor structure, and an active structure, with a nitride-containing layer and spacer layer to enhance electron distribution and recombination rates, while maintaining a controlled doping concentration gradient and layer thickness ratio.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional doping concentration gradients are used in semiconductor layers, then manufacturing process is simpler, but light-emission efficiency and electrical characteristics are not optimized

Engineering Contradiction:
Improvelight-emission efficiencyVSAvoiddoping concentration gradient control
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent applies parameter changes by systematically varying doping concentrations across multiple alternating layers (first layers with first doping concentration, second layers with second doping concentration) to optimize electron distribution and recombination rates. This controlled parameter variation improves light-emission efficiency while maintaining manageable manufacturing complexity through standardized layering patterns.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent implements local quality by creating spatially varying doping concentrations within different layers. Each layer is assigned specific doping concentrations tailored to its functional requirements, with the first conductivity-type semiconductor structure containing alternating layers of different doping levels to optimize local electron distribution and recombination characteristics in specific regions.

Inventive Principle:
Principle #3Local quality

2Reliability

If layer thicknesses are not precisely controlled, then manufacturing is easier, but electron distribution and recombination rates are not optimized

Engineering Contradiction:
Improveelectrical characteristicsVSAvoidlayer thickness control
Core Design Contradiction:
ReliabilityVSManufacturing precision

Solution Approach 1:

The patent controls the thickness parameter of alternating layers to optimize electrical characteristics. By precisely managing the thickness of first layers and second layers with different doping concentrations, the invention achieves optimal electron distribution and recombination rates, improving overall device performance through controlled geometric parameters.

Inventive Principle:
Principle #35Parameter changes

3Reliability

If forward voltage is not reduced, then device design is simpler, but light-emission efficiency decreases

Engineering Contradiction:
Improvelight-emission efficiencyVSAvoidforward voltage
Core Design Contradiction:
ReliabilityVSPower

Solution Approach 1:

The patent reduces forward voltage by implementing localized doping optimizations in alternating layers. The first conductivity-type semiconductor structure contains first layers and second layers with different doping concentrations, creating local regions with optimized electrical properties that collectively reduce the overall forward voltage while enhancing light-emission efficiency.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent employs a composite structure with alternating layers of different doping concentrations and conductivity types. This composite architecture combines n-type and p-type layers with varying doping levels to create a multi-functional structure that simultaneously optimizes electron distribution, reduces forward voltage, and enhances light emission through synergistic interactions between layers.

Inventive Principle:
Principle #40Composite materials

Data Source

PatentUS10403794B2Semiconductor device
Publication Date: 2019.09.03 ENNOSTAR CORP
  • US10403794B2 patent drawing
  • US10403794B2 patent drawing
  • US10403794B2 patent drawing

AI summary

The semiconductor device includes a first conductivity-type semiconductor structure comprising a first stack and a second stack, wherein the first stack comprises alternate first layers and second layers, the second stack comprises alternate third layers and fourth layers. The semiconductor device includes a second conductivity-type semiconductor structure on the first conductivity-type semiconductor and includes an active structure between the first conductivity-type semiconductor structure and the second conductivity-type semiconductor structure. The first stack is between the active structure and the second stack, and a first difference between a maximum of the first doping concentration of one of the first layers and a minimum of the second doping concentration of one of the second layers is less than a second difference between a maximum of the third doping concentration of one of the third layers and a minimum of the fourth doping concentration of one of the fourth layers.