Semiconductor Doping Structure for Low ON-Resistance Scaling

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Solution Overview

Problem

Current semiconductor devices face challenges in reducing device size and ON resistance, which affects power consumption and operating efficiency.

Innovation Solution

The semiconductor device incorporates a third doped region with a diffused structure and a non-linear sidewall, formed through dopant implantation and annealing processes, to reduce ON state resistance and device size.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Volume of moving object

If device size is reduced, then integration density improves, but ON resistance increases

Engineering Contradiction:
Improvedevice sizeVSAvoidON resistance
Core Design Contradiction:
Volume of moving objectVSReliability

Solution Approach 1:

The patent applies local quality by creating a third doped region with specific doping concentration between the first and second doped regions. This localized doping modification reduces ON resistance in the critical area between source and drain without requiring overall device enlargement, thus resolving the contradiction between device size reduction and ON resistance maintenance.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent changes the doping concentration parameter by introducing a third doped region with intermediate doping concentration between the heavily doped first and second regions. This parameter modification allows for optimized electrical characteristics that maintain low ON resistance in scaled-down devices.

Inventive Principle:
Principle #35Parameter changes

2Loss of energy

If ON resistance is reduced, then power consumption decreases, but device complexity increases

Engineering Contradiction:
Improvepower consumptionVSAvoiddoping structure complexity
Core Design Contradiction:
Loss of energyVSDevice complexity

Solution Approach 1:

The patent segments the doping structure into three distinct regions (first, second, and third doped regions) with different doping concentrations. This segmentation allows for optimized electrical performance and reduced power consumption while maintaining manageable manufacturing complexity through systematic doping processes.

Inventive Principle:
Principle #1Segmentation

3Reliability

If breakdown voltage is increased, then device reliability improves, but manufacturing precision requirements increase

Engineering Contradiction:
Improvebreakdown voltageVSAvoiddoping depth control
Core Design Contradiction:
ReliabilityVSManufacturing precision

Solution Approach 1:

The patent applies local quality by creating a third doped region with specific doping concentration between the first and second doped regions. This localized doping modification reduces ON resistance in the critical area between source and drain without requiring overall device enlargement, thus resolving the contradiction between device size reduction and ON resistance maintenance.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent performs preliminary doping actions by forming the third doped region between the first and second doped regions before final device assembly. This preliminary structuring of doping concentrations optimizes both breakdown voltage and ON resistance characteristics, reducing the need for post-manufacturing adjustments and lowering precision requirements for subsequent steps.

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration results in reduced power consumption and improved operating efficiency by minimizing ON state resistance and device size, while also increasing breakdown voltage.

Implementation Method 1

performing one or more doping processes to form a first doped region in the drain region, a second doped region in the source region, and a third doped region between the first doped region and the second doped region

Methodology Applied
Scientific EffectIon Implantation: Ion Implantation

Implementation Method 2

the third doped region comprises a diffused third doped region

Methodology Applied
Scientific EffectDiffusion: Diffusion

Data Source

PatentUS20250056855A1Semiconductor device and method of making
Publication Date: 2025.02.13 TAIWAN SEMICONDUCTOR MANUFACTURING CO LTD
  • US20250056855A1 patent drawing
  • US20250056855A1 patent drawing
  • US20250056855A1 patent drawing

AI summary

A semiconductor device is provided. The semiconductor device includes a semiconductor body and a transistor. The transistor includes a drain region in the semiconductor body, a first doped region in the drain region, a source region in the semiconductor body, a second doped region adjacent the source region, and a third doped region between the first doped region and the second doped region. The third doped region includes a first portion having a first concentration of dopants, a second portion adjacent the first portion and having a second concentration of dopants, a third portion adjacent the second portion and having a third concentration of dopants, and a fourth portion adjacent the third portion and having a fourth concentration of dopants. The first concentration is less than the second concentration. The second concentration is greater than the third concentration. The third concentration is less than the fourth concentration.