Semiconductor Drain Structure for ESD Protection

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Solution Overview

Problem

Conventional high withstand voltage MOS transistors lack sufficient electrostatic discharge (ESD) withstand voltage, with ESD withstand voltages based on human body and machine models being less than 200 volts and 50 volts, respectively, which is not adequate for reliable operation.

Innovation Solution

A semiconductor device structure is developed with a P-type impurity layer formed between the gate electrode and the high impurity concentration drain layer, enhancing ESD withstand voltage by dispersing electron flow and reducing heat generation during parasitic bipolar action, including specific ion implantation steps and layer formations.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Strength

If a conventional high withstand voltage MOS transistor structure is used with LDD configuration, then the gate withstand voltage is improved, but the ESD withstand voltage is insufficient (less than 200V for HBM and less than 50V for MM)

Engineering Contradiction:
Improvegate withstand voltageVSAvoidESD withstand voltage
Core Design Contradiction:
StrengthVSReliability

Solution Approach 1:

The drain region is segmented into multiple impurity concentration zones: a first conductivity type impurity layer (P-type) surrounding the high impurity concentration drain layer (N++), and a low impurity concentration drain layer (N-). This segmentation creates different functional zones that collectively improve both gate withstand voltage and ESD withstand voltage by distributing electric field stress across multiple regions with varying doping concentrations.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different regions of the drain structure are assigned different impurity concentrations to optimize local electric field characteristics. The P-type impurity layer surrounding the N++ drain layer creates a localized high-field region that enhances ESD withstand voltage, while the N- drain layer extends the depletion region to maintain gate withstand voltage. This local quality differentiation allows simultaneous optimization of both withstand voltage parameters.

Inventive Principle:
Principle #3Local quality

2Reliability

If a P-type impurity layer is added to surround the high impurity concentration drain layer, then the ESD withstand voltage is significantly improved (3000-3500V for HBM and 400V for MM), but the device structure becomes more complex

Engineering Contradiction:
ImproveESD withstand voltageVSAvoidlayer structure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The P-type impurity layer is merged with the existing N++ drain layer formation process by performing ion implantation through the same masking and alignment procedures. The surrounding P-type layer is integrated into the drain region structure, combining multiple functions (ESD protection, charge storage, electric field management) into a single integrated structure rather than adding separate discrete components.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The P-type impurity layer surrounding the N++ drain layer automatically performs ESD protection functions through its inherent physical properties. During ESD events, the P-type layer generates holes that neutralize electrons and limit current flow without requiring external control circuits or additional active management. The structure serves its protective function autonomously based on its doping configuration.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The ESD withstand voltage is significantly improved, with human body model voltage increased to 3000-3500 volts and machine model voltage to 400 volts, demonstrating enhanced reliability against electrostatic discharge.

Implementation Method 1

enhancing ESD withstand voltage by dispersing electron flow and reducing heat generation during parasitic bipolar action

Methodology Applied
Scientific EffectElectron flow dispersion:

Implementation Method 2

including specific ion implantation steps and layer formations

Methodology Applied
Scientific EffectIon implantation: Ion Implantation

Data Source

PatentUS8735997B2Semiconductor device having drain/source surrounded by impurity layer and manufacturing method thereof
Publication Date: 2014.05.27 SEMICON COMPONENTS IND LLC
  • US8735997B2 patent drawing
  • US8735997B2 patent drawing
  • US8735997B2 patent drawing

AI summary

A transistor structure that improves ESD withstand voltages is offered. A high impurity concentration drain layer is formed in a surface of an intermediate impurity concentration drain layer at a location separated from a drain-side end of a gate electrode. And a P-type impurity layer is formed in a surface of a substrate between the gate electrode and the high impurity concentration drain layer so as to surround the high impurity concentration drain layer. When a parasitic bipolar transistor is turned on by an abnormal surge, electrons travel from a source electrode to a drain electrode. Here, electrons travel dispersed in the manner to avoid a vicinity X of the surface of the substrate and travel through a deeper path to the drain electrode as indicated by arrows in FIG. 4.