Semiconductor Device Dummy Separation Pattern Recessed Region

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Solution Overview

Problem

Increased integration density in semiconductor devices leads to challenges such as difficulties in layer deposition, reduced uniformity in etching processes, and reliability issues due to decreasing line widths and increasing aspect ratios, which can result in the formation of double stepwise structures during fabrication.

Innovation Solution

A semiconductor device design that includes a semiconductor substrate with a dummy separation pattern having a recessed region, a first electrode, a dielectric layer, and a remaining electrode pattern formed of the same material as the second electrode, which fills the recessed region and penetrates through the interlayered insulating layer, preventing the formation of double stepwise structures during polishing.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If integration density is increased, then device functionality and capacity are improved, but manufacturing precision and process uniformity deteriorate due to decreased line width and increased aspect ratio

Engineering Contradiction:
Improveintegration densityVSAvoidetching uniformity
Core Design Contradiction:
ProductivityVSManufacturing precision

Solution Approach 1:

A dummy separation pattern is formed in advance in the second region before the main electrode formation process. This preliminary structure prevents the formation of double stepwise structures during subsequent polishing operations, ensuring uniform etching and deposition processes across the entire substrate including high-density regions

Inventive Principle:
Principle #10Preliminary action

2Productivity

If line width is decreased to increase integration density, then device capacity is improved, but layer deposition difficulty increases

Engineering Contradiction:
Improveintegration densityVSAvoidlayer deposition
Core Design Contradiction:
ProductivityVSEase of manufacture

Solution Approach 1:

The dummy separation pattern is formed preliminarily to establish a proper surface profile before depositing subsequent layers. This prevents double stepwise structure formation that would complicate layer deposition, enabling uniform thin-film deposition even in high-density regions with narrow line widths

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The dummy separation pattern is specifically placed in the second region where it is needed to prevent double stepwise structure formation, while the first region maintains its normal structure for high-density device formation. This localized approach addresses deposition challenges without affecting overall integration density

Inventive Principle:
Principle #3Local quality

3Productivity

If aspect ratio is increased to increase integration density, then device capacity is improved, but reliability deteriorates

Engineering Contradiction:
Improveintegration densityVSAvoiddevice reliability
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The dummy separation pattern is formed in advance to prevent double stepwise structure formation, which creates stress concentrations and reliability issues. By establishing a uniform surface profile beforehand, the structure can accommodate high aspect ratios without compromising device reliability

Inventive Principle:
Principle #10Preliminary action

4Manufacturing precision

If dummy separation pattern is formed with recessed region, then double stepwise structure formation is prevented, but device complexity increases

Engineering Contradiction:
Improvepolishing uniformityVSAvoidstructure complexity
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The dummy separation pattern with recessed region is formed preliminarily to establish a proper surface profile. This simple preliminary structure prevents complex double stepwise formation during polishing, actually reducing overall process complexity despite the added pattern

Inventive Principle:
Principle #10Preliminary action

Data Source

PatentUS10777560B2Semiconductor device and method of fabricating the same
Publication Date: 2020.09.15 SAMSUNG ELECTRONICS CO LTD
  • US10777560B2 patent drawing
  • US10777560B2 patent drawing
  • US10777560B2 patent drawing

AI summary

Provided are a semiconductor device and a method of fabricating the same. The semiconductor device may include a semiconductor substrate including a first region and a second region, a dummy separation pattern provided on the second region of the semiconductor substrate to have a recessed region at its upper portion, a first electrode provided on the first region of the semiconductor substrate, a dielectric layer covering the first electrode, a second electrode provided on the dielectric layer, and a remaining electrode pattern provided in the recessed region. The second electrode and the remaining electrode pattern may be formed of a same material.