Semiconductor Electrode Layout for Low-Loss Switching Control

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Solution Overview

Problem

Existing semiconductor devices, such as IGBTs, face challenges in minimizing loss while maintaining good switching characteristics, which is crucial for efficient power conversion in various applications.

Innovation Solution

The semiconductor device incorporates a specific structure with multiple semiconductor regions and electrodes, including a third semiconductor region with partial regions and a fourth electrode, which are strategically positioned and electrically connected to optimize the control of current flow and reduce losses.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If a conventional IGBT structure is used, then the device can perform power conversion functions, but loss cannot be sufficiently suppressed

Engineering Contradiction:
ImprovelossVSAvoidswitching characteristics
Core Design Contradiction:
Loss of energyVSReliability

Solution Approach 1:

The third semiconductor region is divided into a first partial region and a second partial region, with different electrodes connected to each region. This segmentation allows independent control of different regions to optimize both loss suppression and switching characteristics.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

A fourth electrode is added that extends in a direction crossing the first direction, creating a two-dimensional electrode arrangement. This dimensional change enables more flexible control of the semiconductor regions to simultaneously achieve loss reduction and maintain switching performance.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Loss of energy

If loss suppression measures are implemented, then energy efficiency improves, but switching characteristics deteriorate

Engineering Contradiction:
Improveon-time loss and off-time lossVSAvoidswitching characteristics
Core Design Contradiction:
Loss of energyVSSpeed

Solution Approach 1:

Different regions of the third semiconductor region are assigned different functions: the first partial region optimizes for loss suppression while the second partial region maintains switching characteristics. This local differentiation allows simultaneous optimization of both parameters.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The fourth electrode serves multiple functions by being electrically connected to both the first and second partial regions of the third semiconductor region, enabling it to control both loss suppression and switching characteristics through a single structural element.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentUS12278279B2Semiconductor device
Publication Date: 2025.04.15 KK TOSHIBA
  • US12278279B2 patent drawing
  • US12278279B2 patent drawing
  • US12278279B2 patent drawing

AI summary

According to one embodiment, a semiconductor device includes first to fourth electrodes, a semiconductor member, and an insulating member. The semiconductor member includes first to sixth semiconductor regions. The third semiconductor region includes first and second partial regions. A part of the fourth semiconductor region is between the second partial and second semiconductor regions. The fifth semiconductor region is between the second partial region and a part of the fourth semiconductor region. The sixth semiconductor region is between the first electrode and the first semiconductor region. The second electrode is electrically connected to the second semiconductor region. The fourth electrode is between the first partial region and the third electrode. A part of the insulating member is provided between the semiconductor member and the third electrode, between the semiconductor member and the fourth electrode, and between the third and fourth electrodes.