Semiconductor Etchant Composition for Selective Si Removal from SiGe

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Solution Overview

Problem

Existing etching solutions for semiconductor manufacturing, such as those described in JP2019-050364A, are inadequate for selectively removing silicon (Si) from silicon germanium (SiGe) substrates, as they lack sufficient selectivity and efficiency.

Innovation Solution

A treatment liquid comprising a nitrogen-containing polymer, quaternary ammonium hydroxide, an organic solvent with an SP value of 25 MPa1/2 or more, and water, with specific compositions and pH levels, is used to selectively etch Si from SiGe substrates, suppressing SiGe etching while enhancing Si removal.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If conventional etchants (water, quaternary ammonium compound, amine compound, water-miscible solvent) are used, then the etching process can be performed, but the ability to selectively remove Si with respect to SiGe is insufficient

Engineering Contradiction:
Improveselective removal abilityVSAvoidetching selectivity
Core Design Contradiction:
Manufacturing precisionVSReliability

Solution Approach 1:

The patent changes the chemical parameters of the etchant by introducing a specific nitrogen-containing polymer with controlled molecular weight (1,000-10,000) and nitrogen content (10-40%), along with specific quaternary ammonium hydroxide compounds. These parameter changes enable the etchant to selectively remove Si while suppressing SiGe etching, achieving the required selectivity for semiconductor manufacturing

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent creates a composite etching system by combining multiple components: nitrogen-containing polymer, quaternary ammonium hydroxide, water-miscible solvent, and water. This composite formulation synergistically enhances Si selective removability while controlling SiGe corrosion, resolving the contradiction between selective removal ability and etching reliability

Inventive Principle:
Principle #40Composite materials

2Productivity

If polyethyleneimine is used as surfactant to improve etching ability, then etching can be enhanced, but the selective removal ability of Si with respect to SiGe remains insufficient

Engineering Contradiction:
Improveetching efficiencyVSAvoidselective removability
Core Design Contradiction:
ProductivityVSManufacturing precision

Solution Approach 1:

The patent modifies the polymer component by specifying nitrogen-containing polymers with molecular weights of 1,000-10,000 and nitrogen content of 10-40%, which are more effective than conventional polyethyleneimine. This parameter optimization simultaneously improves etching efficiency and Si selective removability, eliminating the contradiction between productivity and manufacturing precision

Inventive Principle:
Principle #35Parameter changes

3Productivity

If stronger etching power is used to remove Si faster, then productivity increases, but SiGe corrosion increases and selectivity decreases

Engineering Contradiction:
ImproveSi removal rateVSAvoidSiGe corrosion
Core Design Contradiction:
ProductivityVSObject-generated harmful factors

Solution Approach 1:

The nitrogen-containing polymer acts as an intermediary that modifies the etching mechanism. It enables rapid Si removal through enhanced chemical interaction while simultaneously suppressing SiGe corrosion by forming protective complexes or altering the etching pathway, thus resolving the contradiction between productivity and harmful effects

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively achieves selective removal of Si from SiGe substrates, improving the etching process by enhancing Si selective removability and reducing SiGe corrosion, thereby improving semiconductor manufacturing efficiency.

Implementation Method 1

it is general to perform an etching process using a chemical liquid... an etchant contains water, at least one of a quaternary ammonium compound or an amine compound

Methodology Applied
Scientific EffectChemical etching: Chemical Bonding

Implementation Method 2

an organic solvent having an SP value of 25 MPa1/2 or more... the treatment liquid is used for an object to be treated containing silicon germanium and silicon

Methodology Applied
Scientific EffectSolvation effect: Solvation

Data Source

PatentUS20240228876A1Treatment liquid for manufacturing semiconductor and method of treating object to be treated
Publication Date: 2024.07.11 FUJIFILM CORP
  • US20240228876A1 patent drawing
  • US20240228876A1 patent drawing
  • US20240228876A1 patent drawing

AI summary

An object of the present invention is to provide a treatment liquid for producing a semiconductor, which is capable of selectively removing Si in a case of being applied to an object to be treated containing SiGe and Si. The treatment liquid for manufacturing a semiconductor according to the present invention includes: a nitrogen-containing polymer; a quaternary ammonium hydroxide; an organic solvent having an SP value of 25 MPa1/2 or more; and water. Polyalkyleneimine is excluded from the nitrogen-containing polymer.