Semiconductor Field Plate Structure for On-Resistance and Gate Charge

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Solution Overview

Problem

Conventional LDMOS transistor devices face challenges in enhancing electrical performance and reducing power loss in high-voltage semiconductor units, particularly in terms of on-resistance and gate charge, which affect their voltage endurance and efficiency.

Innovation Solution

The semiconductor device incorporates field plates electrically connected to the gate and source regions, allowing for adjustments in on-resistance and gate charge, thereby improving electrical performance and reducing power loss.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If conventional LDMOS transistor structure is used, then device can achieve high breakdown voltage, but on-resistance and power loss cannot be sufficiently reduced

Engineering Contradiction:
Improvepower lossVSAvoidstructure complexity
Core Design Contradiction:
Loss of energyVSDevice complexity

Solution Approach 1:

The device is segmented into multiple independent units, each comprising a gate structure, source region, drain region, and field plates. This segmentation allows each unit to be optimized independently for low on-resistance while maintaining high breakdown voltage, thereby reducing overall power loss without proportionally increasing complexity

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The field plates are nested between the gate structure and the drain region, with each field plate positioned to overlap partially with the gate structure. This nested configuration enables the field plates to modulate the electric field and reduce on-resistance while being integrated within the existing device structure, minimizing additional complexity

Inventive Principle:
Principle #7Nested doll (Nesting)

2Loss of energy

If drift region area is increased to reduce on-resistance, then power loss decreases, but device area and complexity increase

Engineering Contradiction:
Improvepower lossVSAvoiddevice area
Core Design Contradiction:
Loss of energyVSArea of stationary object

Solution Approach 1:

Instead of increasing the drift region area in the planar dimension, the invention introduces field plates in the vertical dimension above the gate structure. These field plates modulate the electric field distribution vertically, enabling reduced on-resistance and power loss without proportionally increasing the device footprint

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Reliability

If field plates are electrically connected to gate structure, then on-resistance is reduced, but gate charge increases

Engineering Contradiction:
Improveelectrical performanceVSAvoidgate charge
Core Design Contradiction:
ReliabilityVSQuantity of substance

Solution Approach 1:

The field plates are positioned locally between the gate structure and drain region, with specific portions overlapping the gate structure. This localized configuration allows the electric field to be modulated precisely where needed to reduce on-resistance, while the limited overlap area constrains the additional gate charge to acceptable levels

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The connection of field plates to the gate and source regions enhances the semiconductor device's electrical performance and reduces power loss, meeting specific product requirements by optimizing on-resistance and gate charge characteristics.

Implementation Method 1

The gate structure is electrically connected with at least one of the field plates, and the source region is electrically connected with at least one of the field plates

Methodology Applied
Scientific EffectElectric Field: Electric Field

Data Source

PatentUS11791386B2Semiconductor device
Publication Date: 2023.10.17 UNITED MICROELECTRONICS CORP
  • US11791386B2 patent drawing
  • US11791386B2 patent drawing
  • US11791386B2 patent drawing

AI summary

A semiconductor device includes a semiconductor substrate, a gate structure, a source region, a drain region, and a plurality of field plates. The gate structure is disposed on the semiconductor substrate. The source region and the drain region are disposed in the semiconductor substrate and located at two opposite sides of the gate structure in a first direction respectively. The field plates are disposed on the semiconductor substrate. Each of the field plates is partly located above the gate structure and partly located between the gate structure and the drain region. The gate structure is electrically connected with at least one of the field plates, and the source region is electrically connected with at least one of the field plates.