Semiconductor Device Field Plate and Thinner Layer for Breakdown Voltage

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Solution Overview

Problem

Nitride semiconductor devices face a decrease in breakdown voltage due to strong electric fields caused by increasing ON current, which existing technologies fail to adequately address.

Innovation Solution

The semiconductor device incorporates a second semiconductor layer with a thinner portion between the source and drain electrodes, along with a field plate electrode that extends from the gate electrode toward the drain, reducing electric field concentration and maintaining high carrier density in areas where fields are unlikely to be concentrated.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Power

If the ON current is increased, then the power and current handling capability are improved, but the breakdown voltage decreases due to strong electric field concentration

Engineering Contradiction:
ImproveON currentVSAvoidbreakdown voltage
Core Design Contradiction:
PowerVSReliability

Solution Approach 1:

The patent applies local quality by creating a non-uniform thickness profile in the second semiconductor layer, with a thinner portion positioned beneath the drain electrode and a thicker portion toward the source. This spatial variation in layer thickness locally adjusts the electric field distribution, reducing peak field concentration in critical areas while maintaining overall device performance.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent introduces a dimensional variation by extending the field plate electrode in the lateral direction beyond the gate electrode structure. This extension into the lateral dimension allows the electric field to be managed across a broader spatial area, redistributing the field lines and reducing concentration at critical interfaces.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Reliability

If a thicker semiconductor layer is used to increase breakdown voltage, then the reliability is improved, but the ON resistance increases

Engineering Contradiction:
Improvebreakdown voltageVSAvoidON resistance
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The patent implements local quality through a thickness-gradient structure in the second semiconductor layer, where the layer transitions from thinner beneath the drain to thicker toward the source. This localized thickness variation optimizes the balance between breakdown voltage (requiring thicker regions) and ON resistance (benefiting from thinner regions), achieving both goals simultaneously in different spatial locations.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration increases the breakdown voltage while minimizing the increase in ON resistance, effectively addressing the trade-off between ON current and breakdown voltage.

Implementation Method 1

a first field plate electrode provided over the second semiconductor layer and including a portion that extends from a location above the gate electrode toward the drain electrode

Methodology Applied
Scientific EffectElectric field distribution: Electric Field

Implementation Method 2

maintaining high carrier density in areas where fields are unlikely to be concentrated

Methodology Applied
Scientific EffectCarrier density: Conduction (electrical)

Data Source

PatentUS9627504B2Semiconductor device
Publication Date: 2017.04.18 KK TOSHIBA
  • US9627504B2 patent drawing
  • US9627504B2 patent drawing
  • US9627504B2 patent drawing

AI summary

A semiconductor device includes a first semiconductor layer, a second semiconductor layer over the first semiconductor layer, source and drain electrodes over the second semiconductor layer, a gate electrode, and a first field plate electrode. The second semiconductor layer includes a first semiconductor portion and a second semiconductor portion thinner than the first semiconductor portion. The source and drain electrodes are electrically connected to the second semiconductor layer. The gate electrode is provided over the second semiconductor layer between the source electrode and the drain electrode. The first field plate electrode is provided over the second semiconductor layer and includes a portion that extends from a location over the gate electrode toward the drain electrode and has an end portion that is positioned over the second semiconductor portion.