Semiconductor Gate Insulator Thickness Optimization

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Solution Overview

Problem

In semiconductor devices with a bottom-gate bottom-contact structure, reducing the thickness of the gate insulating layer to lower driving voltage and enhance operation speed leads to increased parasitic capacitance and leakage issues between electrode layers, affecting element characteristics and reliability.

Innovation Solution

A semiconductor device structure where the gate insulating layer's thickness between the source and drain electrode layers is reduced compared to the thickness between the gate electrode layer and the source or drain electrode layers, minimizing parasitic capacitance and improving element characteristics.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Speed

If the thickness of the gate insulating layer is reduced to lower driving voltage and enhance operation speed, then operation speed and driving voltage are improved, but parasitic capacitance increases between electrode layers

Engineering Contradiction:
Improveoperation speedVSAvoidelement characteristics
Core Design Contradiction:
SpeedVSReliability

Solution Approach 1:

The gate insulating layer is designed with different thicknesses in different regions: a first thickness in the region where the semiconductor layer contacts the gate insulating layer (between source/drain electrodes), and a second thickness in the region between the gate electrode and source/drain electrodes. This local differentiation allows the contact region to have sufficient thickness for reliable semiconductor contact while the overlap region has reduced thickness to minimize parasitic capacitance, thus resolving the contradiction between operation speed and element characteristics.

Inventive Principle:
Principle #3Local quality

2Use of energy by moving object

If the thickness of the gate insulating layer is reduced to lower driving voltage, then driving voltage is reduced, but leakage occurs between gate electrode layer and source/drain electrode layers

Engineering Contradiction:
Improvedriving voltageVSAvoidleakage resistance
Core Design Contradiction:
Use of energy by moving objectVSReliability

Solution Approach 1:

The gate insulating layer employs a dual-thickness design where the first thickness (in the source/drain electrode region) is greater than or equal to the second thickness (in the gate electrode overlap region). This ensures that the region critical for preventing leakage maintains sufficient thickness, while the overlap region can be thinner to reduce parasitic capacitance and driving voltage, thereby resolving the contradiction between driving voltage and leakage resistance.

Inventive Principle:
Principle #3Local quality

3Reliability

If the gate insulating layer thickness is reduced in the overlap region, then parasitic capacitance is reduced, but manufacturing precision requirements increase

Engineering Contradiction:
Improveparasitic capacitanceVSAvoidthickness control
Core Design Contradiction:
ReliabilityVSManufacturing precision

Solution Approach 1:

The gate insulating layer is segmented into two distinct thickness regions: a first thickness region where the semiconductor layer contacts the gate insulating layer, and a second thickness region where the gate electrode overlaps with source/drain electrodes. This segmentation allows independent optimization of each region's thickness for its specific function, making the manufacturing process more controllable and reducing the overall precision requirements compared to a uniform thin layer design.

Inventive Principle:
Principle #1Segmentation

Data Source

PatentUS8319216B2Semiconductor device and method for manufacturing the semiconductor device
Publication Date: 2012.11.27 SEMICON ENERGY LAB CO LTD
  • US8319216B2 patent drawing
  • US8319216B2 patent drawing
  • US8319216B2 patent drawing

AI summary

It is disclosed that a semiconductor device includes an oxide semiconductor layer provided over a gate insulating layer, a source electrode layer, and a drain electrode layer, in which a thickness of the gate insulating layer located in a region between the source electrode layer and the drain electrode layer is smaller than a thickness of the gate insulating layer provided between the gate electrode layer and at least one of the source electrode layer and the drain electrode layer.