Semiconductor Heat Conductor Layout to Protect Interconnects

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Solution Overview

Problem

Heat generated by components in semiconductor arrangements can negatively impact the performance of interconnect arrangements, leading to potential heat damage due to inadequate heat dissipation.

Innovation Solution

A semiconductor arrangement is designed with a heat conductor coupled to a heat sink via a thermally conductive bonding layer, where the heat conductor is positioned over a heat source and the interconnect arrangement is below the heat source, facilitating heat dissipation away from the interconnects and towards the heat sink, thereby reducing the risk of heat damage.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If heat generating components are integrated into semiconductor arrangements, then functionality and performance are improved, but heat damage to interconnect arrangements occurs due to inadequate heat dissipation

Engineering Contradiction:
Improveheat dissipation capabilityVSAvoidheat exposure to interconnects
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The patent segments the heat management function by introducing a dedicated heat conductor layer separate from the interconnect arrangement. This heat conductor is positioned between the heat generating component and the interconnects, dividing the thermal management task from the electrical interconnection function, thereby protecting interconnects from heat damage while maintaining functionality.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent introduces a heat conductor as an intermediary element between the heat source (component) and the interconnect arrangement. This intermediary captures and conducts heat away from the interconnects through a thermally conductive bonding layer to a heat sink, preventing direct heat exposure to the interconnect metal layers and VIAs.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Object-affected harmful factors

If heat conductors and heat sinks are added to dissipate heat, then heat damage to interconnects is reduced, but device complexity increases

Engineering Contradiction:
Improveheat damage to interconnectsVSAvoidstructural complexity
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

The heat conductor layer is designed to serve multiple functions: it acts as a thermal management component (conducting heat away), maintains electrical isolation, and provides structural support. The thermally conductive bonding layer simultaneously bonds the heat conductor to the component and provides a thermal pathway, reducing the need for separate components and simplifying the overall structure.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The patent merges the heat conduction function with the bonding function by using a thermally conductive bonding layer that serves both to attach the heat conductor to the component and to conduct heat. This consolidation reduces the number of separate layers and interfaces needed, thereby reducing device complexity while maintaining effective heat dissipation.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration effectively reduces heat exposure to the interconnect arrangement, minimizing the risk of heat damage and enhancing the reliability of semiconductor components by efficiently conducting heat away from critical metal layers and VIAs.

Implementation Method 1

Heat from the heat source conducts in the direction of the heat sink by way of the heat conductor and the thermally conductive material

Methodology Applied
Scientific EffectThermal conduction: Conduction (thermal)

Data Source

PatentUS12154838B2Semiconductor arrangement and method of forming
Publication Date: 2024.11.26 TAIWAN SEMICONDUCTOR MANUFACTURING CO LTD
  • US12154838B2 patent drawing
  • US12154838B2 patent drawing
  • US12154838B2 patent drawing

AI summary

A semiconductor arrangement includes a heat source above an interconnect layer and below a heat conductor. The heat conductor is coupled to a heat sink by a thermally conductive bonding layer. Heat from the heat source is conducted through the heat conductor in a direction opposite the direction of the interconnect layer, through the thermally conductive bonding layer, and to a heat sink. The heat conductor includes an arrangement of dielectric layers, dummy metal layers, and dummy VIA layers.