Semiconductor Device Hydrogen Gradient Insulator

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Solution Overview

Problem

Current semiconductor devices face challenges in achieving favorable electrical characteristics, such as normally-off operation, high on-state current, and high-frequency performance, while also requiring miniaturization, high integration, and long data retention with low power consumption.

Innovation Solution

A semiconductor device structure is developed with a specific layering of insulators and conductors, including silicon nitride and aluminum oxide layers, to control hydrogen concentration and oxygen supply, ensuring low off-state current and high on-state current, and utilizing a metal oxide semiconductor with a wide energy gap to minimize leakage current.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If a transistor is formed using a semiconductor thin film to achieve high integration and miniaturization, then device density and integration are improved, but controlling electrical characteristics such as leakage current and on-state current becomes more difficult

Engineering Contradiction:
Improveintegration densityVSAvoidelectrical characteristics control
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

By controlling the hydrogen concentration in the insulator layer to be less than 5×10^21 atoms/cm³ and optimizing layer thickness parameters, the patent achieves excellent electrical characteristics in miniaturized transistors with low leakage current and high on-state current

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent employs composite material structures including stacked insulator layers of silicon oxide and silicon nitride, metal oxide semiconductor layers of In-Ga-Zn-O, and multi-layer gate electrodes to achieve both miniaturization for high integration and controlled electrical characteristics for reliability

Inventive Principle:
Principle #40Composite materials

2Object-generated harmful factors

If oxide semiconductor materials are used to achieve low leakage current, then off-state current is reduced, but achieving high on-state current and high-frequency characteristics becomes challenging

Engineering Contradiction:
Improveleakage currentVSAvoidon-state current
Core Design Contradiction:
Object-generated harmful factorsVSPower

Solution Approach 1:

By controlling the hydrogen concentration in the insulator layer to be less than 5×10^21 atoms/cm³, the patent prevents hydrogen degradation of the oxide semiconductor, enabling simultaneous achievement of low leakage current through wide bandgap and high on-state current through improved material quality

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The insulator layer acts as an intermediary between the substrate and the oxide semiconductor channel, controlling hydrogen diffusion to protect semiconductor quality, enabling the oxide semiconductor to maintain its dual advantages of low off-state current and high on-state current

Inventive Principle:
Principle #24Intermediary (Mediator)

3Reliability

If multiple insulator layers with different hydrogen concentrations are stacked to control hydrogen diffusion, then electrical characteristics are improved, but device complexity increases

Engineering Contradiction:
Improveelectrical characteristicsVSAvoidlayer structure
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent creates insulator layers with different hydrogen concentrations at different locations in the stack, with the first insulator having higher hydrogen concentration than the second, which has higher concentration than the third. This gradient structure optimizes hydrogen barrier performance while maintaining manufacturing simplicity

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent segments the insulator structure into multiple layers with progressively decreasing hydrogen concentrations from bottom to top, creating a hydrogen concentration gradient that effectively blocks hydrogen diffusion while keeping each individual layer simple to manufacture

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution provides a semiconductor device with stable electrical characteristics, reliable operation, and high productivity, enabling miniaturization and integration while maintaining low power consumption and long data retention.

Implementation Method 1

the hydrogen concentration of the second insulator is lower than that of the first insulator, and the hydrogen concentration of the third insulator is lower than that of the second insulator

Methodology Applied
Scientific EffectHydrogen diffusion: Diffusion

Implementation Method 2

utilizing a metal oxide semiconductor with a wide energy gap to minimize leakage current

Methodology Applied
Scientific EffectEnergy gap:

Implementation Method 3

control hydrogen concentration and oxygen supply, ensuring low off-state current and high on-state current

Methodology Applied
Scientific EffectOxygen supply:

Data Source

PatentUS11107929B2Semiconductor device
Publication Date: 2021.08.31 SEMICON ENERGY LAB CO LTD
  • US11107929B2 patent drawing
  • US11107929B2 patent drawing
  • US11107929B2 patent drawing

AI summary

A semiconductor device having favorable electrical characteristics is provided. The semiconductor device includes a first insulator, a second insulator over the first insulator, a third insulator over the second insulator, a fourth insulator and a first conductor over the third insulator, a fifth insulator over the fourth insulator and the first conductor, a first oxide over the fifth insulator, a second conductor and a third conductor over the first oxide, a second oxide over the first oxide and between the second conductor and the third conductor, a sixth insulator over the second oxide, and a fourth conductor over the sixth insulator. The hydrogen concentration of the second insulator is lower than that of the first insulator. The hydrogen concentration of the third insulator is lower than that of the second insulator.