Semiconductor Inspection Phase Measurement Synchronization

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Solution Overview

Problem

Current optical probing technologies for semiconductor device inspection lack precision in measuring phase information, leading to incomplete identification of failure causes and locations in semiconductor devices.

Innovation Solution

A semiconductor device inspection system that utilizes a light generating unit, test signal application, light detection, and synchronized spectrum analyzers to derive precise phase information of detection signals by measuring phase differences between detection and reference signals, preventing phase and frequency overlap between analyzers.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If optical probing technology is used to inspect semiconductor devices, then failure positions can be specified, but measurement precision of phase information is insufficient

Engineering Contradiction:
Improvephase information measurement precisionVSAvoidcompleteness of failure cause identification
Core Design Contradiction:
Measurement precisionVSLoss of information

Solution Approach 1:

The patent divides the measurement system into two separate spectrum analyzers: one dedicated to measuring the detection signal's phase information, and another dedicated to measuring the reference signal's phase information. This segmentation allows each analyzer to be optimized for its specific measurement task, thereby improving the overall precision of phase information measurement and enabling more complete failure cause identification.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent introduces a synchronization unit as an intermediary component that coordinates the base signals between the two spectrum analyzers. This synchronization unit ensures that both analyzers operate with synchronized base signals, preventing phase difference overlapping and enabling accurate derivation of the detection signal's phase information at the frequency of interest.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Measurement precision

If multiple spectrum analyzers are used to measure phase information, then measurement precision improves, but device complexity increases

Engineering Contradiction:
Improvephase information measurement precisionVSAvoidsystem complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent combines the functionality of multiple spectrum analyzers through a synchronization unit that coordinates their operations. By merging the control and synchronization functions, the system achieves high measurement precision without proportionally increasing complexity. The synchronized operation of multiple analyzers allows precise phase information derivation while maintaining manageable system complexity through unified control.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The synchronization unit serves multiple functions: it generates base signals for both spectrum analyzers, synchronizes their operations, and coordinates the measurement processes. This multi-functionality reduces the need for separate control mechanisms for each analyzer, thereby improving measurement precision while limiting the increase in overall device complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Device complexity

If phase information is measured without synchronization, then device complexity is reduced, but measurement precision deteriorates due to overlapping phase differences

Engineering Contradiction:
Improvesystem complexityVSAvoidphase information accuracy
Core Design Contradiction:
Device complexityVSMeasurement precision

Solution Approach 1:

The synchronization unit performs preliminary synchronization of the base signals before the spectrum analyzers conduct their phase information measurements. By pre-synchronizing the base signals, the system prevents phase difference overlapping during the measurement process, ensuring accurate phase information derivation without requiring complex post-processing or additional measurement mechanisms.

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables precise inspection of semiconductor devices by accurately measuring phase information at specific frequencies, enhancing the ability to identify failure causes and locations within semiconductor devices.

Implementation Method 1

a light detection unit for detecting the light reflected by the semiconductor device and outputting a detection signal when the light is irradiated to the semiconductor device

Methodology Applied
Scientific EffectLight reflection: Reflection

Implementation Method 2

a first spectrum analyzer, to which the detection signal is input, for measuring first phase information serving as phase information of the detection signal

Methodology Applied
Scientific EffectPhase measurement:

Implementation Method 3

a second spectrum analyzer, to which the reference signal is input, for measuring second phase information serving as phase information of the reference signal

Methodology Applied
Scientific EffectPhase measurement:

Implementation Method 4

an analysis unit for deriving phase information of the detection signal at the predetermined frequency based on the first phase information and the second phase information

Methodology Applied
Scientific EffectPhase difference measurement:

Data Source

PatentUS10191104B2Semiconductor device inspection device and semiconductor device inspection method
Publication Date: 2019.01.29 HAMAMATSU PHOTONICS KK
  • US10191104B2 patent drawing
  • US10191104B2 patent drawing

AI summary

A semiconductor device inspection system includes a laser beam source, a tester, an optical sensor, a first spectrum analyzer for measuring first phase information serving as phase information of the detection signal, a reference signal generating unit for generating a reference signal of a predetermined frequency, a second spectrum analyzer for measuring second phase information serving as phase information of a reference signal, and an analysis unit for deriving phase information of the detection signal at the predetermined frequency, wherein the first spectrum analyzer measures the first phase information with respect to the reference frequency, the second spectrum analyzer measures the second phase information with respect to the reference frequency, and the frequency of the base signal of the first spectrum analyzer and the phase thereof are synchronized with the frequency of the base signal of the second spectrum analyzer and the phase thereof.