Semiconductor Interconnect Layout for Dense Lines and Leakage Isolation

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

The miniaturization of metal lines in semiconductor back-end interconnecting structures is hindered by limitations in patterning techniques, and there is a need for methods to prevent current leakage between adjacent metal lines in high-density patterns.

Innovation Solution

The use of two-dimensional (2d) conductive materials, such as graphene or transition metal dichalcogenides, for the first conductive lines, combined with two-dimensional insulating materials like hexagonal boron nitride, to form isolated interconnecting units, and three-dimensional conductive materials for alternate lines, with additional diffusion barriers and liner portions to enhance adhesion and reduce leakage.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If the width of metal lines is reduced to increase pattern density, then the interconnecting structure achieves higher density, but current leakage between adjacent metal lines increases

Engineering Contradiction:
Improvepattern densityVSAvoidcurrent leakage
Core Design Contradiction:
Quantity of substanceVSReliability

Solution Approach 1:

The patent divides the interconnecting structure into alternating first and second conductive lines with insulating portions between them. This segmentation creates isolated conductive paths that prevent current leakage while maintaining high pattern density. The insulating portions act as barriers that segment the conductive lines, ensuring electrical isolation even at reduced line widths.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent introduces insulating portions as intermediary elements between adjacent conductive lines. These insulating portions serve as mediators that prevent direct electrical contact between neighboring lines, thereby eliminating current leakage paths while allowing the lines to remain in close proximity for high density interconnection.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Adaptability or versatility

If two-dimensional conductive materials are used for first conductive lines, then anisotropic conductivity provides directional control, but manufacturing complexity increases due to additional diffusion barriers and liner portions

Engineering Contradiction:
Improveconductivity controlVSAvoidmanufacturing process
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent applies different materials and structures to different regions: two-dimensional conductive materials with anisotropic conductivity for first conductive lines where directional control is needed, and three-dimensional conductive materials for second conductive lines where isotropic conductivity is sufficient. This local differentiation optimizes electrical performance while managing manufacturing complexity through selective material application.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent employs composite material structures combining two-dimensional and three-dimensional conductive materials, along with diffusion barriers and liner portions. This composite approach leverages the unique properties of each material type: 2D materials provide superior anisotropic conductivity control, while 3D materials offer easier manufacturing and isotropic conductivity, creating a hybrid structure that balances performance and manufacturability.

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enables the formation of high-density interconnecting structures with reduced current leakage by utilizing the anisotropic conductivity of 2d materials and isotropic conductivity of 3d materials, effectively isolating and connecting lines while maintaining electrical integrity.

Implementation Method 1

forming insulating portions which are spaced apart from each other to respectively cover the first conductive portions... each of the first conductive portions is separated from two adjacent ones of the second conductive portions through a respective one of the insulating portions

Methodology Applied
Scientific EffectElectrical insulation: Electrical Resistance

Implementation Method 2

utilizing the anisotropic conductivity of 2d materials and isotropic conductivity of 3d materials, effectively isolating and connecting lines while maintaining electrical integrity

Methodology Applied
Scientific EffectAnisotropic conduction: Conduction (electrical)

Implementation Method 3

utilizing the anisotropic conductivity of 2d materials and isotropic conductivity of 3d materials, effectively isolating and connecting lines while maintaining electrical integrity

Methodology Applied
Scientific EffectIsotropic conduction: Conduction (electrical)

Implementation Method 4

combined with two-dimensional insulating materials like hexagonal boron nitride, to form isolated interconnecting units, and three-dimensional conductive materials for alternate lines, with additional diffusion barriers and liner portions to enhance adhesion and reduce leakage

Methodology Applied
Scientific EffectDiffusion barrier: Diffusion Barrier

Data Source

PatentUS20250308996A1Semiconductor structure with increased density of electrical conductive paths and method for manufacturing the same
Publication Date: 2025.10.02 TAIWAN SEMICONDUCTOR MANUFACTURING CO LTD
  • US20250308996A1 patent drawing
  • US20250308996A1 patent drawing
  • US20250308996A1 patent drawing

AI summary

A method for manufacturing an interconnecting structure includes: forming first conductive portions on a base structure, the first conductive portions being spaced apart from each other; after forming the first conductive portions, forming insulating portions which are spaced apart from each other to respectively cover the first conductive portions; and after forming the insulating portions, forming second conductive portions on the base structure such that the second conductive portions are disposed to alternate with the first conductive portions and such that each of the first conductive portions is separated from two adjacent ones of the second conductive portions through a respective one of the insulating portions.