Semiconductor Interconnect Structures with Vertical Through-Holes
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Solution Overview
Problem
Conventional interconnect structures in semiconductor devices require large cross-sections for adequate electrical connection, leading to increased package size and reduced memory density, as smaller contact areas result in higher contact resistance.
Innovation Solution
The use of interconnect structures with apertures of varying cross-sectional dimensions, where the contact ends are either recessed or overhang the sidewall, allowing for a smaller overall device size while maintaining adequate contact area through selective etching and filling with conductive materials, thereby reducing contact resistance.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Reliability
If conventional interconnect structures use large cross-sections for adequate electrical connection, then contact resistance is reduced, but package size increases and memory density decreases
Solution Approach 1:
The patent transitions from two-dimensional planar interconnect structures to three-dimensional vertical interconnect structures. Through-holes extend vertically through multiple semiconductor layers, allowing electrical connections to be established in the vertical dimension rather than requiring large lateral cross-sections. This enables adequate contact area to be achieved through vertical extension rather than horizontal expansion, thereby reducing package size while maintaining electrical connection quality
Solution Approach 2:
The patent implements nested interconnect structures where conductive plugs are formed within through-holes that pass through multiple semiconductor layers. The conductive material is nested within the through-hole structure, and multiple such nested structures are arranged vertically to connect different layers. This nesting approach maximizes the use of vertical space for electrical connections without increasing lateral package dimensions
2Reliability
If conventional interconnect structures use large cross-sections for adequate electrical connection, then contact resistance is reduced, but memory density decreases
Solution Approach 1:
By moving interconnect structures into the vertical dimension through through-holes that penetrate multiple layers, the patent frees up lateral space for additional memory cells. The vertical orientation of interconnects allows memory arrays to be packed more densely in the planar direction without compromising electrical connection quality, thereby increasing overall memory density
Solution Approach 2:
The patent segments the interconnect structure into discrete through-holes distributed across the semiconductor substrate. Rather than requiring large continuous conductive regions, the electrical connections are segmented into multiple smaller through-holes that can be strategically placed. This segmentation allows maximum utilization of lateral space for memory cells while maintaining adequate electrical connections through the vertically distributed through-hole array
3Volume of moving object
If transverse cross-sectional dimension of electrical interconnections is reduced to make them smaller, then package size decreases, but contact area is reduced and contact resistance increases
Solution Approach 1:
The patent compensates for reduced transverse cross-sectional dimensions by extending the interconnect structure in the vertical dimension. Through-holes provide extended contact paths through multiple semiconductor layers, increasing the effective contact area vertically without requiring larger lateral dimensions. This vertical extension maintains adequate electrical connection quality while enabling smaller package size
Solution Approach 2:
The patent changes the geometric parameters of the interconnect structure from lateral expansion to vertical extension. By modifying the orientation and dimensional distribution of the conductive paths, the effective contact area is increased through vertical length rather than horizontal width. This parameter change allows simultaneous reduction of package size and maintenance of low contact resistance
Data Source
AI summary
Semiconductor devices comprise at least one integrated circuit layer, at least one conductive trace and an insulative material adjacent at least a portion of the at least one conductive trace. At least one interconnect structure extends through a portion of the at least one conductive trace and a portion of the insulative material, the at least one interconnect structure comprising a transverse cross-sectional dimension through the at least one conductive trace which differs from a transverse cross-sectional dimension through the insulative material.


