Semiconductor Junction Structure for Lower Recovery Current

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Semiconductor devices, such as MOSFETs, face challenges in reducing power consumption due to high recovery currents and surge voltages, which are associated with long carrier lifetimes in junction regions, leading to increased power consumption and noise in electrical devices.

Innovation Solution

The semiconductor device incorporates a junction region with a higher concentration of a first element, such as platinum, and a specific structure where the carrier lifetime is shorter in the junction region compared to other regions, reducing the recovery current and surge voltage by controlling the diffusion of the element and adjusting the density of traps.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If the carrier lifetime in the junction region is extended to improve charge storage capacity, then the power consumption increases due to higher recovery currents and surge voltages

Engineering Contradiction:
Improveaccumulated chargeVSAvoidpower consumption
Core Design Contradiction:
Quantity of substanceVSLoss of energy

Solution Approach 1:

The patent applies local quality by creating distinct regions with different carrier lifetimes within the semiconductor device. Specifically, the junction region is designed with a shorter carrier lifetime compared to other regions, allowing localized optimization where charge storage is reduced in the junction region while maintaining adequate storage in other areas. This resolves the contradiction by enabling sufficient accumulated charge overall while minimizing recovery current and power consumption in the critical junction region.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent employs parameter changes by systematically varying the carrier lifetime parameter across different regions of the semiconductor device. By adjusting the carrier lifetime to be shorter in the junction region compared to other regions, the patent optimizes the balance between charge storage capacity and power consumption. This parameter optimization reduces recovery currents and surge voltages while maintaining necessary charge accumulation for device operation.

Inventive Principle:
Principle #35Parameter changes

2Quantity of substance

If the carrier lifetime in the junction region is extended to improve charge storage, then the surge voltage and noise increase leading to electrical interference

Engineering Contradiction:
Improveaccumulated chargeVSAvoidsurge voltage and noise
Core Design Contradiction:
Quantity of substanceVSObject-generated harmful factors

Solution Approach 1:

The patent applies local quality by creating distinct regions with different carrier lifetimes within the semiconductor device. Specifically, the junction region is designed with a shorter carrier lifetime compared to other regions, allowing localized optimization where charge storage is reduced in the junction region while maintaining adequate storage in other areas. This resolves the contradiction by enabling sufficient accumulated charge overall while minimizing recovery current and power consumption in the critical junction region.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent employs parameter changes by systematically varying the carrier lifetime parameter across different regions of the semiconductor device. By adjusting the carrier lifetime to be shorter in the junction region compared to other regions, the patent optimizes the balance between charge storage capacity and power consumption. This parameter optimization reduces recovery currents and surge voltages while maintaining necessary charge accumulation for device operation.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach reduces power consumption by minimizing the accumulated charge and recovery current, while also reducing surge voltage and noise in the electrical device, by strategically managing the carrier lifetime and trap density within the semiconductor device's regions.

Implementation Method 1

a concentration of a first element in the junction region is greater than a concentration of the first element in a first semiconductor region and greater than a concentration of the first element in a fourth semiconductor region

Methodology Applied
Scientific EffectDiffusion: Diffusion

Implementation Method 2

a density of traps in the junction region is greater than a density of traps in the first semiconductor region and greater than a density of traps in the fourth semiconductor region

Methodology Applied
Scientific EffectTrap density control:

Data Source

PatentUS11756791B2Semiconductor device and method for manufacturing the same
Publication Date: 2023.09.12 KK TOSHIBA
  • US11756791B2 patent drawing
  • US11756791B2 patent drawing
  • US11756791B2 patent drawing

AI summary

According to one embodiment, a semiconductor device includes first and second electrodes, first, fourth, and sixth semiconductor regions of a first conductivity type, a junction region, a fifth semiconductor region of a second conductivity type, and a gate electrode. The junction region includes a second semiconductor region of the first conductivity type and a third second semiconductor region of the second conductivity type. The second semiconductor regions and the third semiconductor regions are alternately provided in a second direction perpendicular to a first direction. A concentration of at least one first element selected from the group consisting of a heavy metal element and a proton in the junction region is greater a concentration of the first element in the fourth semiconductor region, or a density of traps in the junction region is greater than that in the first semiconductor region and greater than that in the fourth semiconductor region.