Semiconductor Laser Array with Multi-Quantum Well Segmentation

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Solution Overview

Problem

Current semiconductor laser arrays for dense wavelength division multiplexing (DWDM) optical communication systems require a wavelength-tunable light source capable of producing highly intense laser light with a wide bandwidth, but existing solutions struggle to meet the intensity and spectral linewidth requirements for high-speed transmission rates such as 100 Gbps and 400 Gbps.

Innovation Solution

A semiconductor laser array with a multi-quantum well structure and separate confinement heterostructure layers, doped with n-type impurities, is designed to achieve single-mode oscillation across a wide wavelength range, integrated with an optical waveguide array and semiconductor optical amplifier, allowing for temperature-tunable laser oscillation wavelengths and enhanced optical amplification.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Illumination intensity

If conventional semiconductor laser structures are used, then manufacturing is simpler, but the laser cannot achieve both high intensity and wide bandwidth simultaneously

Engineering Contradiction:
Improvelaser light intensityVSAvoidlaser structure complexity
Core Design Contradiction:
Illumination intensityVSDevice complexity

Solution Approach 1:

The laser structure is divided into multiple quantum well layers (first, second, third quantum wells) with different band gap energies, allowing each layer to contribute to different wavelength ranges. This segmentation enables the laser to achieve wide bandwidth operation while maintaining high intensity through optimized carrier distribution across the segmented structure.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different quantum well regions are designed with different local properties (band gap energies, doping concentrations) to optimize performance at different wavelengths. The first quantum well has higher band gap energy than the second, creating localized optimization zones that collectively achieve both high intensity and wide bandwidth.

Inventive Principle:
Principle #3Local quality

2Reliability

If the active layer is not doped, then crystal quality is better, but carrier distribution and laser oscillation control are insufficient

Engineering Contradiction:
Improvelaser oscillation stabilityVSAvoiddoping process complexity
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

n-type impurity doping is applied locally to specific quantum well regions (first and third quantum wells) rather than uniformly across the entire active layer. This localized doping approach improves carrier distribution and oscillation stability while minimizing impact on overall crystal quality and simplifying the manufacturing process.

Inventive Principle:
Principle #3Local quality

3Power

If band gap energies of SCH layers are not greater than barrier layers, then manufacturing is easier, but carrier confinement and laser performance are insufficient

Engineering Contradiction:
Improvelaser output powerVSAvoidheterostructure design complexity
Core Design Contradiction:
PowerVSDevice complexity

Solution Approach 1:

The band gap energy parameter of the separate confinement heterostructure layers is specifically designed to be greater than that of the barrier layers. This parameter change creates effective potential barriers that confine carriers within the active region, improving laser output power while the gradual transition maintains manufacturing feasibility.

Inventive Principle:
Principle #35Parameter changes

4Measurement precision

If single-mode oscillation is not achieved, then bandwidth is wider, but spectral linewidth control fails to meet communication requirements

Engineering Contradiction:
Improvespectral linewidthVSAvoidtransmission rate
Core Design Contradiction:
Measurement precisionVSProductivity

Solution Approach 1:

The segmented quantum well structure with varying band gap energies creates distinct oscillation modes that can be controlled to achieve single-mode operation. The energy differences between segments provide clear mode separation, enabling precise spectral linewidth control while maintaining the bandwidth needed for high-speed communication through wavelength tuning.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution enables the output of highly intense laser light with a wide bandwidth, meeting the intensity and spectral linewidth requirements for high-speed optical communication systems, while reducing power consumption and improving reliability and crystal quality.

Implementation Method 1

an active layer including a multi-quantum well structure including a plurality of well layers and a plurality of barrier layers laminated alternately

Methodology Applied
Scientific EffectQuantum confinement effect:

Implementation Method 2

the active layer is doped with an n-type impurity

Methodology Applied
Scientific EffectImpurity doping: Dopants

Implementation Method 3

band gap energies of the n-side separate confinement heterostructure layer and the p-side separate confinement heterostructure layer being greater than band gap energies of the barrier layers of the active layer

Methodology Applied
Scientific EffectBand gap energy difference:

Implementation Method 4

a laser light from the operating semiconductor laser is subjected to optical amplification by the SOA

Methodology Applied
Scientific EffectOptical amplification:

Implementation Method 5

integrated with an optical waveguide array and semiconductor optical amplifier, allowing for temperature-tunable laser oscillation wavelengths

Methodology Applied
Scientific EffectThermal tuning: Thermal Expansion

Data Source

PatentUS11322912B2Semiconductor laser array, semiconductor laser element, semiconductor laser module, and wavelength-variable laser assembly
Publication Date: 2022.05.03 FURUKAWA ELECTRIC CO LTD
  • US11322912B2 patent drawing
  • US11322912B2 patent drawing
  • US11322912B2 patent drawing

AI summary

A semiconductor laser array includes: a plurality of semiconductor lasers configured to oscillate in a single mode at oscillation wavelengths different from one another, each semiconductor laser including an active layer including a multi-quantum well structure including a plurality of will layers and a plurality of barrier layers laminated alternately, and an n-side separate confinement heterostructure layer and p-side separate confinement heterostructure layer configured to sandwich the active layer therebetween in a thickness direction, band gap energies of the n-side separate confinement heterostructure layer and the p-side separate confinement heterostructure layer being greater than band gap energies of the barrier layers of the active layer. The active layer is doped with an n-type impurity.