Semiconductor Laser Asymmetric Carrier Blocking

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Solution Overview

Problem

Conventional semiconductor laser devices face challenges in achieving high-output operation while maintaining low current and low power consumption due to increased light density and thermal excitation, which leads to catastrophic optical damage and reduced luminous efficiency, primarily caused by high impurity concentrations in carrier blocking layers that increase internal loss and operating voltage.

Innovation Solution

The semiconductor laser device configuration includes a first semiconductor layer with a higher band gap energy, an active layer, and a third semiconductor layer with a lower band gap energy, where the impurity concentration of the second semiconductor layer is greater than the third, allowing efficient carrier confinement and reducing the potential barrier at the hetero interface, thereby decreasing free carrier loss and internal loss.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If high impurity concentration is used in carrier blocking layers to increase band gap energy, then carrier confinement is improved, but internal loss and operating voltage increase

Engineering Contradiction:
Improvecarrier confinementVSAvoidinternal loss
Core Design Contradiction:
ReliabilityVSLoss of energy

Solution Approach 1:

The patent applies local quality by creating asymmetric impurity concentration distribution in the carrier blocking layers. The n-type carrier blocking layer has higher impurity concentration (1×10^18 to 1×10^19 cm^-3) compared to the p-type carrier blocking layer (1×10^17 to 1×10^18 cm^-3). This localized differentiation optimizes electron confinement in the n-type layer while minimizing hole concentration in the p-type layer, thereby reducing free carrier loss and internal absorption without compromising carrier confinement effectiveness.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent changes the impurity concentration parameter differently for n-type and p-type carrier blocking layers. By setting N2 (n-type impurity concentration) > N3 (p-type impurity concentration), the patent optimizes the balance between carrier confinement and loss reduction. This parameter differentiation allows the n-type layer to effectively block electrons while the p-type layer maintains adequate hole blocking with lower loss, resolving the contradiction between confinement and energy loss.

Inventive Principle:
Principle #35Parameter changes

2Reliability

If high impurity concentration is used in carrier blocking layers, then carrier confinement is improved, but operating voltage increases

Engineering Contradiction:
Improvecarrier confinementVSAvoidoperating voltage
Core Design Contradiction:
ReliabilityVSUse of energy by moving object

Solution Approach 1:

The patent applies local quality by creating asymmetric impurity concentration distribution in the carrier blocking layers. The n-type carrier blocking layer has higher impurity concentration (1×10^18 to 1×10^19 cm^-3) compared to the p-type carrier blocking layer (1×10^17 to 1×10^18 cm^-3). This localized differentiation optimizes electron confinement in the n-type layer while minimizing hole concentration in the p-type layer, thereby reducing free carrier loss and internal absorption without compromising carrier confinement effectiveness.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent changes the impurity concentration parameter differently for n-type and p-type carrier blocking layers. By setting N2 (n-type impurity concentration) > N3 (p-type impurity concentration), the patent optimizes the balance between carrier confinement and loss reduction. This parameter differentiation allows the n-type layer to effectively block electrons while the p-type layer maintains adequate hole blocking with lower loss, resolving the contradiction between confinement and energy loss.

Inventive Principle:
Principle #35Parameter changes

3Productivity

If light density on end face is increased to achieve high output, then light output is improved, but catastrophic optical damage occurs

Engineering Contradiction:
Improvelight outputVSAvoidoptical damage resistance
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The patent converts the potentially harmful high light density at the end face into a beneficial effect by using it to excite carriers in the active layer, which then recombine to produce laser light. The asymmetric carrier blocking structure ensures that carriers are efficiently injected and confined in the active layer, maximizing light output while the optimized impurity concentrations prevent excessive heat generation and carrier leakage, thereby preventing catastrophic optical damage.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

Solution Approach 2:

The patent optimizes multiple parameters including impurity concentrations (N2 > N3), band gap energies (Eg2 > Eg3), and layer thicknesses to achieve the desired balance. By carefully controlling these parameters, the patent enables high light output while maintaining reliability and preventing optical damage.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration enhances the slope efficiency and heat saturation level, enabling high-output and low-current operation with reduced power consumption and improved reliability by minimizing carrier leakage and optical damage.

Implementation Method 1

a second semiconductor layer on the first conductivity side, the second semiconductor layer having band gap energy higher than band gap energy of the first semiconductor layer

Methodology Applied
Scientific EffectCarrier confinement:

Implementation Method 2

the impurity concentration of the second semiconductor layer is greater than the third, allowing efficient carrier confinement and reducing the potential barrier at the hetero interface, thereby decreasing free carrier loss and internal loss

Methodology Applied
Scientific EffectPotential barrier reduction:

Implementation Method 3

an active layer; a third semiconductor layer on a second conductivity side different from the first conductivity side

Methodology Applied
Scientific EffectLight emission:

Data Source

PatentUS10985533B2Semiconductor laser device, semiconductor laser module, and laser light source system for welding
Publication Date: 2021.04.20 NUVOTON TECH CORP JAPAN
  • US10985533B2 patent drawing
  • US10985533B2 patent drawing
  • US10985533B2 patent drawing

AI summary

A semiconductor laser device includes: a first semiconductor layer on a first conductivity side; a second semiconductor layer on the first conductivity side; an active layer; a third semiconductor layer on a second conductivity side different from the first conductivity side; and a fourth semiconductor layer on the second conductivity side. Eg2<Eg3 is satisfied, where Eg2 and Eg3 denote maximum values of band gap energy of the second semiconductor layer and the third semiconductor layer, respectively. The third semiconductor layer includes a first region layer in which band gap energy monotonically decreases toward the fourth semiconductor layer. N2>N3 is satisfied, where N2 denotes an impurity concentration of the second semiconductor layer, and N3 denotes an impurity concentration of the third semiconductor layer.