Semiconductor Laser Device Diffuse Reflection Surface

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Solution Overview

Problem

Semiconductor laser devices used in cameras face challenges in achieving uniform illumination and meeting eye safety requirements due to their narrow emission spectrum and directional emission characteristics, which are not suitable for applications requiring a Lambertian emission characteristic.

Innovation Solution

A semiconductor laser device design incorporating a diffusely reflective surface, where the laser diode is mounted immovably relative to the reflection surface, and the emission area is significantly larger than the diode's, ensuring a wide emission characteristic without the need for optical assemblies, thereby achieving a Lambertian emission pattern and improved eye safety.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If a laser diode is used as the light source, then high modulation rate and efficiency are achieved, but the emission is directional and does not provide uniform illumination

Engineering Contradiction:
Improvemodulation rateVSAvoiduniformity of illumination
Core Design Contradiction:
ProductivityVSIllumination intensity

Solution Approach 1:

A diffusely reflective surface is introduced as an intermediary between the laser diode and the target area. This surface receives the directional laser radiation and redistributes it uniformly in all directions, converting the directional emission into omnidirectional illumination while preserving the high modulation rate capability of the laser diode

Inventive Principle:
Principle #24Intermediary (Mediator)

2Quantity of substance

If a laser diode is used, then a narrow emission spectrum is achieved, but eye safety requirements are not met

Engineering Contradiction:
Improvespectral concentrationVSAvoideye safety
Core Design Contradiction:
Quantity of substanceVSObject-affected harmful factors

Solution Approach 1:

The diffusely reflective surface acts as a mediator that spatially distributes the concentrated spectral energy from the laser diode across a wider area and in multiple directions, reducing the intensity concentration that poses eye safety risks while maintaining the spectral efficiency of the laser source

Inventive Principle:
Principle #24Intermediary (Mediator)

3Illumination intensity

If optical assemblies are added to achieve wide emission characteristic, then uniform illumination is improved, but device complexity increases

Engineering Contradiction:
Improveuniformity of illuminationVSAvoidoptical assembly complexity
Core Design Contradiction:
Illumination intensityVSDevice complexity

Solution Approach 1:

The complex optical assembly (lens, reflector, diffuser combination) is extracted and replaced by a single diffusely reflective surface that achieves the same wide emission characteristic and uniform illumination effect, significantly simplifying the device structure while maintaining performance

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The emission characteristic is changed from directional to omnidirectional by altering the reflection properties of the surface. By using a diffusely reflective surface with high reflectivity, the system achieves wide emission without requiring complex optical components

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The design enables a more uniform illumination and reduced eye safety concerns by combining a narrow emission spectrum with a spatially wide emission characteristic, while maintaining high modulation rates and efficiency.

Implementation Method 1

The at least one reflection surface is designed to diffusely reflect the radiation generated by the at least one laser diode

Methodology Applied
Scientific EffectDiffuse reflection: Reflection

Data Source

PatentUS10283929B2Semiconductor laser device and camera
Publication Date: 2019.05.07 OSRAM OLED
  • US10283929B2 patent drawing
  • US10283929B2 patent drawing
  • US10283929B2 patent drawing

AI summary

Various embodiments may relate to a semiconductor laser device, including at least one laser diode, and at least one reflection surface which reflects diffusely and which is irradiated by the laser diode during operation, and an additional light-nontransmissive housing body having a cutout. The laser diode is the sole light source of the semiconductor laser device. The laser diode is mounted immovably relative to the at least one reflection surface. Light emitted by the semiconductor laser device during operation has the same spectral components as, or fewer spectral components than, light emitted by the laser diode. An interspace between the laser diode and the at least one reflection surface is free of an optical assembly. A light-emitting area of the semiconductor laser device is greater than a light-emitting area of the laser diode by at least a factor of 100.