Multi-Region Semiconductor Laser Mirrors for Speckle Reduction

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Solution Overview

Problem

In augmented reality applications, closely spaced laser emitters based on the same semiconductor layer sequence can suffer from image artifacts such as speckle due to identical emission wavelengths, which limits resolution, frame rate, and brightness.

Innovation Solution

A semiconductor laser with multiple emission regions having different emission wavelengths achieved by attaching a prefabricated layer sequence with varying subregions to the semiconductor body, allowing each resonator region to emit radiation at distinct wavelengths, even when active regions are identical, thus minimizing speckle interference.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Length of moving object

If multiple emission regions are arranged close to each other based on the same semiconductor layer sequence, then the distance between emitters can be reduced, but speckle interference artifacts occur due to identical emission wavelengths

Engineering Contradiction:
Improvedistance between emittersVSAvoidspeckle interference
Core Design Contradiction:
Length of moving objectVSObject-generated harmful factors

Solution Approach 1:

The patent applies local quality by making each resonator region have different optical properties through varying layer sequence structures. Specifically, different resonator regions are designed with different semiconductor layer sequences or different thicknesses of optical layers, causing each region to emit at different wavelengths even though they are based on the same overall semiconductor layer sequence architecture. This local differentiation eliminates speckle interference while maintaining close spacing between emitters.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent segments the semiconductor laser structure into multiple resonator regions, each with its own active region and resonator cavity. By dividing the semiconductor body into distinct resonator regions with independent optical characteristics, the patent enables each segment to emit at different wavelengths, thereby resolving the speckle interference problem while achieving compact emitter arrangement.

Inventive Principle:
Principle #1Segmentation

2Area of stationary object

If emission regions are integrated within a single laser diode chip, then compact arrangement is achieved, but all regions emit at the same wavelength causing image artifacts

Engineering Contradiction:
Improvechip area utilizationVSAvoidimage artifacts
Core Design Contradiction:
Area of stationary objectVSObject-generated harmful factors

Solution Approach 1:

Within the integrated laser diode chip structure, the patent implements local quality by varying the semiconductor layer sequences in different resonator regions. Each region's layer sequence is specifically designed to produce a unique emission wavelength, thereby eliminating image artifacts while maintaining the compact integrated chip architecture. This is achieved through local modifications to the layer structure rather than using identical layers throughout.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent employs composite material structures by combining different semiconductor layer sequences within the same chip. Each resonator region uses a composite structure of semiconductor layers with varying compositions and thicknesses, allowing each region to have tailored optical properties and emission wavelengths while remaining part of the integrated chip system.

Inventive Principle:
Principle #40Composite materials

3Adaptability or versatility

If different semiconductor layer sequences are used for each emission region, then different emission wavelengths are achieved, but manufacturing complexity increases

Engineering Contradiction:
Improveemission wavelength variationVSAvoidsemiconductor layer sequence complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent manages manufacturing complexity by segmenting the device into modular resonator regions, where each region can be designed with its own layer sequence. This segmentation allows for standardized manufacturing processes to be applied to each module independently, making the overall complex structure more manageable and manufacturable through repeated use of similar fabrication techniques.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent achieves wavelength differentiation primarily by changing physical parameters such as layer thicknesses and material compositions within the semiconductor layer sequences. By systematically varying these parameters across different resonator regions rather than fundamentally changing the overall structure, the patent maintains manufacturing feasibility while achieving the desired wavelength diversity.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration enables close proximity of emission regions without the limitations of speckle interference, enhancing resolution, frame rate, and brightness in augmented reality applications.

Implementation Method 1

each having an active region provided for generating radiation

Methodology Applied
Scientific EffectStimulated emission: Laser

Implementation Method 2

resonator mirrors are arranged at the two side faces, wherein typically one of the resonator mirrors has a high reflectivity

Methodology Applied
Scientific EffectReflection: Reflection

Implementation Method 3

The layer sequence forms at least part of a resonator mirror for at least one resonator region

Methodology Applied
Scientific EffectOptical reflection: Reflection

Data Source

PatentUS20240022044A1Semiconductor Laser and Method of Producing a Semiconductor Laser
Publication Date: 2024.01.18 AMS OSRAM INT GMBH
  • US20240022044A1 patent drawing
  • US20240022044A1 patent drawing
  • US20240022044A1 patent drawing

AI summary

In an embodiment a semiconductor laser includes a semiconductor body having a plurality of resonator regions, wherein the resonator regions are arranged side by side along a lateral direction, each resonator region having an active region configured to generate radiation, wherein the semiconductor body extends between two side faces, wherein the resonator regions are configured to emit laser radiation at one of the two side faces, and a layer sequence attached to at least one of the side faces, wherein the layer sequence forms at least part of a resonator mirror for at least one resonator region.