Semiconductor Package Lead Structure for Crowded Die Pad Bonding

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Solution Overview

Problem

Conventional semiconductor devices face challenges in establishing electrical connections between semiconductor elements and die pads due to limited space on the die pad surface, where the area for bonding wires is narrow and densely occupied by other components.

Innovation Solution

The semiconductor device employs support portions and wires to establish electrical conductivity between the semiconductor element and the die pad, allowing for connections even when the die pad lacks sufficient space for direct bonding wires, using wires and metal layers to facilitate electrical paths through support portions and lead terminals.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If bonding wires are directly connected to the die pad, then electrical conductivity is achieved, but the die pad area becomes insufficient due to dense component occupation

Engineering Contradiction:
Improveelectrical conductivityVSAvoiddie pad area
Core Design Contradiction:
ReliabilityVSArea of stationary object

Solution Approach 1:

The patent introduces support portions that extend vertically from the die pad surface, creating a three-dimensional electrical connection path. Instead of requiring all connections on the two-dimensional die pad surface, the wires are bonded to these elevated support portions, effectively utilizing the vertical dimension to resolve the area constraint.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The support portions act as intermediary structures between the die pad and the bonding wires. These metal support portions provide additional bonding surfaces that are spatially separated from the crowded die pad area, allowing wires to connect to the electrical system without competing for limited die pad surface space.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If support portions are introduced to provide additional bonding surfaces, then bonding reliability improves, but device complexity increases

Engineering Contradiction:
Improvebonding reliabilityVSAvoidstructure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The support portions are integrated with the existing die pad structure, forming a unified electrical connection system. The support portions extend from the die pad and are electrically connected to it, combining the functions of structural support and electrical conduction into a single integrated component rather than adding separate independent elements.

Inventive Principle:
Principle #5Merging (Combining)

Data Source

PatentUS20250022777A1Semiconductor device
Publication Date: 2025.01.16 ROHM CO LTD
  • US20250022777A1 patent drawing
  • US20250022777A1 patent drawing
  • US20250022777A1 patent drawing

AI summary

A semiconductor device includes a semiconductor element, a first lead, a sealing resin, and a first connecting member. The first lead includes a die pad portion that includes a die-pad obverse surface facing a first side in a thickness direction, and a support portion supporting the die pad portion. The semiconductor element is mounted on the die-pad obverse surface. The sealing resin covers the semiconductor element. The first connecting member is electrically connected to the support portion and electrically conductive to the semiconductor element. The support portion includes a connecting surface to which the first connecting member is electrically connected. The connecting surface and the die-pad obverse surface are different in position in the thickness direction.