Semiconductor Light Emitting Device Rear Reflector Structure

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Solution Overview

Problem

Nitride semiconductor light emitting devices suffer from reduced light extraction efficiency due to total internal reflection, leading to undesired light emission and loss, necessitating a method to enhance light reflectance without excessive changes in wavelength bands and incident angles.

Innovation Solution

A semiconductor light emitting device with a rear reflector structure featuring a light transmissive dielectric layer and a reflective metallic layer, optionally with a distributed Bragg reflector (DBR) or omni-directional reflector (ODR) structure, combined with a planarization layer to improve light reflectance and heat dissipation, and an uneven substrate surface to increase contact area and light orientation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If a conventional flat reflector structure is used on the rear surface, then the device structure is simple, but light reflectance is insufficient and light extraction efficiency is reduced due to total internal reflection

Engineering Contradiction:
Improvelight extraction efficiencyVSAvoidreflector structure complexity
Core Design Contradiction:
Loss of energyVSDevice complexity

Solution Approach 1:

The reflector structure employs a composite design combining a light transmissive substrate, a light transmissive dielectric layer with high refractive index, and a reflective metallic layer. This multi-material composite structure achieves superior light reflectance by leveraging the optical properties of each material: the high refractive index dielectric layer enhances light reflection at the interface, while the metallic layer provides strong reflective capability, together improving light extraction efficiency from the active layer.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The invention introduces an uneven portion on the rear surface of the light transmissive substrate, transitioning from a flat two-dimensional surface to a three-dimensional structured surface. This dimensional change increases the surface area and creates multiple light reflection paths, thereby enhancing overall light reflectance and extracting more light that would otherwise be lost through total internal reflection.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Power

If a high refractive index semiconductor layer is used, then light generation is efficient, but total internal reflection increases causing light to be emitted in undesired directions or lost

Engineering Contradiction:
Improvelight generation efficiencyVSAvoidlight loss due to total internal reflection
Core Design Contradiction:
PowerVSLoss of energy

Solution Approach 1:

The light transmissive dielectric layer with high refractive index acts as an intermediary between the semiconductor layer and the reflective metallic layer. This intermediate layer with optimized refractive index helps to reduce total internal reflection by providing a gradual transition in refractive index, allowing more light to reach the reflective metallic layer and be redirected in desired directions, thereby reducing light loss while maintaining efficient light generation.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Reliability

If a simple reflective metallic layer is used, then manufacturing is simple, but reflectance varies excessively with wavelength bands and incident angles

Engineering Contradiction:
Improvereflectance consistencyVSAvoidmanufacturing complexity
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The reflector structure combines a light transmissive dielectric layer with a reflective metallic layer in a composite configuration. The dielectric layer with high refractive index is positioned adjacent to the semiconductor layer, while the metallic layer provides broad-spectrum reflection. This composite structure achieves consistent reflectance across different wavelength bands and incident angles by leveraging the complementary optical properties of both materials, maintaining reliability without excessive manufacturing complexity.

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution achieves high overall reflectance and improved light emission efficiency by maintaining consistent reflectance across different wavelength bands and incident angles, enhancing the semiconductor light emitting device's luminance and heat dissipation capabilities.

Implementation Method 1

a semiconductor layer constituting the LED has a high refractive index as compared with external air, an encapsulated material, or a substrate, reducing a critical angle determining an incident angle range in which light can be emitted. As a result, a considerable amount of light generated from an active layer is totally internally reflected

Methodology Applied
Scientific EffectTotal internal reflection: Total Internal Reflection

Implementation Method 2

The light transmissive dielectric layer may include a plurality of dielectric layers having different refractive indexes and alternately stacked

Methodology Applied
Scientific EffectRefraction: Refraction

Implementation Method 3

a rear reflective part including a reflective metallic layer disposed on the second main surface

Methodology Applied
Scientific EffectReflection: Reflection

Implementation Method 4

The plurality of dielectric layers may have a distributed Bragg reflector (DBR) structure

Methodology Applied
Scientific EffectBragg diffraction: Bragg Diffraction

Implementation Method 5

the second main surface having an uneven portion formed thereon

Methodology Applied
Scientific EffectScattering: Scattering

Implementation Method 6

A light emitting diode (LED) is a semiconductor device able to emit light of various colors due to electron-hole recombination occurring at a p-n junction between p-type and n-type semiconductors when current is applied thereto

Methodology Applied
Scientific EffectElectroluminescence: Electroluminescence

Data Source

PatentEP2528116B1Semiconductor Light Emitting Device and Method of Manufacturing the Same
Publication Date: 2017.09.06 SAMSUNG ELECTRONICS CO LTD
  • EP2528116B1 patent drawingFigure 1~2
  • EP2528116B1 patent drawingFigure 3
  • EP2528116B1 patent drawingFigure 4

AI summary

There is provided a semiconductor light emitting device including: a light transmissive substrate; a light emitting part; first and second electrodes electrically connected to the first and second conductivity type semiconductor layers, respectively; and a rear reflective part including a reflective metallic layer, and a light transmissive dielectric layer interposed between the light transmissive substrate and the reflective metallic layer.