Semiconductor Light-Emitting Module With Phase Modulation Layer

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Solution Overview

Problem

The existing semiconductor light-emitting elements have limited application ranges, and there is a need for a module that can expand these applications.

Innovation Solution

A semiconductor light-emitting module comprising multiple semiconductor light-emitting elements with a support substrate and drive electrodes, where the elements have a phase modulation layer with modified refractive index regions arranged to produce specific beam projection patterns, allowing for individual control of each element's operation to achieve diverse applications.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If a single semiconductor light-emitting element is used, then the device structure is simple, but the application range is limited

Engineering Contradiction:
Improveapplication rangeVSAvoiddevice structure
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The invention divides the light-emitting system into multiple independent semiconductor light-emitting elements, each capable of emitting light in specific directions. By arraying these segmented elements on a support substrate, the system achieves both structural organization and functional versatility, resolving the contradiction between simplicity and adaptability.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The semiconductor light-emitting elements are designed with universal functionality to emit laser beams in various directions through their phase modulation layers. This multi-functional capability allows a single type of element to serve multiple application purposes (scanning, display, processing), thereby expanding the application range without proportionally increasing device complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Adaptability or versatility

If multiple semiconductor light-emitting elements are arrayed to expand applications, then the application range is expanded, but the control complexity increases

Engineering Contradiction:
Improveapplication rangeVSAvoidcontrol complexity
Core Design Contradiction:
Adaptability or versatilityVSEase of operation

Solution Approach 1:

The invention introduces a drive circuit as an intermediary component that manages the control of multiple semiconductor light-emitting elements. This intermediary layer simplifies the control interface by handling the coordination and timing of individual elements, making the overall system easier to operate despite having multiple components.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The system utilizes periodic action through sequential lighting of the arrayed semiconductor light-emitting elements. By controlling elements to light up in sequence rather than simultaneously, the system achieves scanning and display functions while maintaining manageable control complexity through time-division multiplexing.

Inventive Principle:
Principle #19Periodic action

3Manufacturing precision

If the phase modulation layer uses modified refractive index regions to control beam patterns, then the beam projection precision is improved, but the manufacturing complexity increases

Engineering Contradiction:
Improvebeam projection precisionVSAvoidmanufacturing complexity
Core Design Contradiction:
Manufacturing precisionVSEase of manufacture

Solution Approach 1:

The invention achieves precise beam projection by modifying the refractive index parameter in specific regions of the phase modulation layer. By changing this optical parameter locally rather than altering the overall structure, the system attains high beam projection precision while avoiding excessive manufacturing complexity.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The phase modulation layer incorporates modified refractive index regions with local quality variations. These localized modifications allow precise control of light phase and direction in specific areas without requiring changes to the entire device structure, thereby achieving high precision with manageable manufacturing complexity.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The module enables a broader range of applications beyond traditional uses by precisely controlling light output, including display devices, STED microscopes, and laser processing, through the adjustment of beam projection patterns and wavelengths.

Implementation Method 1

a phase modulation layer optically coupled to the active layer. The phase modulation layer has a base layer and a plurality of modified refractive index regions arranged in the base layer

Methodology Applied
Scientific EffectPhase modulation: Phase Modulation

Implementation Method 2

The phase modulation layer has a base layer and a plurality of modified refractive index regions arranged in the base layer

Methodology Applied
Scientific EffectRefraction: Refraction

Implementation Method 3

a semiconductor light-emitting element includes an active layer and a phase modulation layer optically coupled to the active layer

Methodology Applied
Scientific EffectLight emission from semiconductor: Light Emitting Diode

Data Source

PatentUS11637409B2Semiconductor light-emitting module and control method therefor
Publication Date: 2023.04.25 HAMAMATSU PHOTONICS KK
  • US11637409B2 patent drawing
  • US11637409B2 patent drawing
  • US11637409B2 patent drawing

AI summary

A semiconductor light-emitting module according to the present embodiment includes a plurality of semiconductor light-emitting elements each outputting light of a desired beam projection pattern; and a support substrate holding the plurality of semiconductor light-emitting elements. Each of the plurality of semiconductor light-emitting elements includes a phase modulation layer configured to form a target beam projection pattern in a target beam projection region. The plurality of semiconductor light-emitting elements include first and second semiconductor light-emitting elements that are different in terms of at least any of a beam projection direction, the target beam projection pattern, and a light emission wavelength.