Semiconductor Light-Emitting Device Transfer Diode Potential Gradient

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Solution Overview

Problem

Conventional self-scanning light-emitting element arrays using light-emitting thyristors fail to form a predetermined potential gradient between shift unit thyristors, leading to malfunctions in transfer operations.

Innovation Solution

A semiconductor light-emitting device with a stacked structure of semiconductor layers forming a p-n junction, where transfer diodes connect shift thyristors and light-emitting thyristors, creating a stable potential gradient through diode coupling, and the parasitic thyristor is suppressed to prevent interference with the transfer operation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a self-scanning light-emitting element array using light-emitting thyristors is configured with shift unit thyristors coupled by a coupling diode to form a potential gradient, then a self-scanning function is realized, but it is not possible to form a predetermined potential gradient between the gates of shift unit thyristors, causing malfunction in transfer operation

Engineering Contradiction:
Improvetransfer operation stabilityVSAvoidpotential gradient formation
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The patent introduces a stacked structure with multiple semiconductor layers (first through fifth layers of alternating conductivity types) to precisely control the electrical parameters of the transfer diode. By adjusting the layer structure, thickness, and doping characteristics, a predetermined potential gradient can be reliably formed between the gates of shift unit thyristors, ensuring stable transfer operation while maintaining the self-scanning function.

Inventive Principle:
Principle #35Parameter changes

2Manufacturing precision

If transfer diodes are formed with a simple structure, then manufacturing is easier, but the potential gradient cannot be precisely controlled leading to transfer operation malfunction

Engineering Contradiction:
Improvepotential gradient controlVSAvoidsemiconductor layer structure
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The transfer diode is segmented into a stacked structure comprising five distinct semiconductor layers (first through fifth layers) with alternating conductivity types. This segmentation allows independent optimization of each layer's thickness and doping characteristics, enabling precise control of the potential gradient while maintaining manufacturability through standardized layer fabrication processes.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent employs a composite semiconductor structure with alternating n-type and p-type layers, creating a multi-layer composite material system. This composite structure enables precise electrical parameter control for forming the predetermined potential gradient, while the use of compatible semiconductor materials ensures the structure can be manufactured using existing semiconductor fabrication techniques.

Inventive Principle:
Principle #40Composite materials

3Reliability

If the stacked structure with multiple semiconductor layers is implemented, then a predetermined potential gradient is formed stabilizing transfer operation, but the device structure becomes more complex

Engineering Contradiction:
Improvetransfer operation stabilityVSAvoidsemiconductor layer structure
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The stacked semiconductor structure serves multiple functions simultaneously: it forms the transfer diode functionality, creates the predetermined potential gradient for reliable transfer operation, and provides a platform for integrating shift unit thyristors and light-emitting thyristors. This multi-functionality justifies the increased structural complexity by consolidating multiple requirements into a single integrated structure.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution stabilizes the transfer operation by maintaining only the intended shift thyristor in the on-state, preventing parasitic thyristor activation and ensuring reliable operation.

Implementation Method 1

a diode is formed by a p-n junction between the fourth semiconductor layer and the fifth semiconductor layer

Methodology Applied
Scientific Effectp-n junction:

Implementation Method 2

transfer diodes connecting the plurality of nodes... creating a stable potential gradient through diode coupling

Methodology Applied
Scientific EffectDiode coupling: Diode

Data Source

PatentUS11009804B2Semiconductor light-emitting device, exposure head, and image forming apparatus
Publication Date: 2021.05.18 CANON KK
  • US11009804B2 patent drawing
  • US11009804B2 patent drawing
  • US11009804B2 patent drawing

AI summary

Provided is a semiconductor light-emitting device including a plurality of nodes and a plurality of transfer diodes connecting the nodes, and gates of a shift thyristor and a light-emitting thyristor are connected to each of the nodes. Each of the transfer diodes includes a stacked structure including a first semiconductor layer of a first conductivity type provided over a semiconductor substrate, a second semiconductor layer of a second conductivity type, which is different from the first conductivity type, provided over the first semiconductor layer, a third semiconductor layer of the first conductivity type provided over the second semiconductor layer, a fourth semiconductor layer of the second conductivity type provided over the third semiconductor layer, and a fifth semiconductor layer of the first conductivity type provided over the fourth semiconductor layer, and a diode is formed by a p-n junction between the fourth and fifth semiconductor layers.